Function:
The Fault Status screen allows the user to determine the state of all drive faults. Note that this screen can be chosen from the Select Screen and is automatically entered when a fault is detected.
Field Descriptions:
Screen Name: “Fault Status”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description.
Any active fault or feature that is not in its OK state is displayed.
Keypad Functions:
F1: Not used. F2: Not used. F3: Not used. F4: Not used.
F5: “Menu”. Return to the Select Screen. Up Arrow: Not used.
Down Arrow: Not used. Left Arrow: Not used. Right Arrow: Not used.
START: Starts the drive if it is in the Ready state.
STOP: Stops the drive if running. If in the fault state, pressing STOP will attempt to clear the faults.
4.7 Amp Chart
Function:
The Amp Chart screen displays 1 or 7 day’s worth of current data in the familiar circular format. Current data is taken every 10 seconds. The current log is sized to hold 7 days of current data.
Field Descriptions:
Screen Name: “Amp Chart”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description.
Outer Ring: “1 A”. Displays the current associated with the outer circle of the amp chart.
Resolution: “0.1 A”. Displays the current resolution (current difference between adjacent lines) of the amp chart.
Date: “12/01/2008”. The day associated with the amp chart. On a 7 day amp chart the date displayed is for the newest displayed data.
Output Current: “0.2 A”. Displays the up-to-date drive output current.
Keypad Functions:
F1: “Today”. Draws the amp chart associated with today’s date. F2: Not used.
F3: “1/7 Day. Toggles the amp chart between a 1 day and a 7 day scale. F4: Not used.
F5: “Menu”. Return to the Select Screen. Up Arrow: Not used.
Down Arrow: Not used.
Left Arrow: Draw the amp chart associated with the preceding day. Right Arrow: Draw the amp chart associated with the following day. START: Starts the drive if it is in the Ready state.
4.8 Trending
Function:
The Trending screen displays graphs containing 5 days worth of data. Graph data is taken from the Data log and is sized to hold 35 days worth of data (with data taken every 5 minutes).
Field Descriptions:
Screen Name: “Trending”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description.
Graph: “Output Frequency (Hz)”. Graph displaying 5 days of graphical data. Graphed parameters include Output Current, Output Voltage, Output Frequency, Analog A1, Analog A2, Intake Pressure, Intake Temperature, and Motor Temperature. Please note that the last 3 parameters require a SmartGuard downhole tool. Note that red lines in the graph denote data values that are interpolated between actual data values.
Statistics: “Min Value, Max Value, Average, RMS”. Values calculated from the 5 days of data from the data log.
Keypad Functions:
F1: “Graph”. Used to select the parameter to be shown on the graph. F2: Not used.
F3: “Scale”. Modifies the scale of the graph. Scale values cycle 1x, 2x, 4x, 8x, 16x. F4: Not used.
F5: “Menu”. Activates the menu allowing other screens to be accessed. Up Arrow: Not used.
Down Arrow: Not used.
4.9 History Screen
Function:
The History screen displays logged performance data.
Field Descriptions:
Screen Name: “History Screen”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description.
Time-stamped History Entries: The data log is circular log sized to store the last 35 days of data. Data is captured every 5 minutes.
Keypad Functions:
F1: “Prev”. View older logged data. F2: “Next”. View newer logged data.
F3: “Set”. View a different set of data. Currently there are 4 sets of data. The first set is shown. The other sets include more drive parameters and parameters retrieved from a SmartGuard downhole tool.
F4: “Save”. Save the Data Log, the Event Log, the Current Data (used for the Amp Chart), and the drive configuration to a USB Flash drive. This device must be placed in the drive’s USB port for 10 seconds prior to activating the function. All files saved will be saved with the drive’s programmed serial number and the date the data was retrieved.
F5: “Menu”. Return to the Select screen. Up Arrow: Not used.
Down Arrow: Not used. Left Arrow: Not used. Right Arrow: Not used.
START: Starts the drive if it is in the Ready state. STOP: Stops the drive.
4.10
Setup Screen
Function:
The Setup screen allows any user (no login required) to modify the parameters on this screen.
Field Descriptions:
Screen Name: “Setup”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description.
Language: Allows the user to change between English and Spanish
Date Format: Allows the user to choose between mm/dd/yyyy (default), dd/mm/yyyy, and dd- Mmm-yyyy (01-Jan-2010) as the format the date will be displayed.
Local/Remote: Parameter that determines if control of the drive (Start / Stop and Frequency Reference) is under control of the drive user interface or a remote 2-wire host.
Control Location: Gives the user the ability to control the drive from Keypad, SCADA or both. Drive Output: Set to “Disabled” to inhibit the drives response to all start commands.
User Selected 1 – 5: The parameters selected in these fields are displayed on the Run Status screen.
Parameter Description: “Local Control / Remote Control…” Provides user with information concerning the selected (highlighted) parameter.
General Help: “Use Up and Down arrows…” General help information on how to use this screen. Note that some parameters may not be changed when the drive is running. The General Help will state that the drive must be stopped when such a parameter is selected and the drive is running.
Note: Any parameter that is different from its default value is denoted by an asterisk (*) to the right of its value.
Keypad Functions:
F1: “Edit”. Edit the selected (highlighted) parameter. F2: Not used.
F3: Not used. F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list.
Left Arrow: Not used. Right Arrow: Not used.
START: Starts the drive if it is in the Ready state. STOP: Stops the drive.
4.11
SmartGuard®
j
Function:
The SmartGuard screen reports the current state of the SmartGuard interface.
Field Descriptions:
Screen Name: “SmartGuard”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description.
SmartGuard Data: Displays the state of the SmartGuard data: Disabled - Interface disabled
SG Fault Relay: Displays the state of the SmartGuard fault relay. OK - Data is valid, Bad - SmartGuard unit is reporting loss of sync.
When the data state is disabled or bad, all SmartGuard readings are set to 0.
SmartGuard Comms: Displays the communication efficiency of the communications link with the SmartGuard. 100% indicates all messages to the SmartGuard are successful.
SmartGuard Sensor Values – Intake Press, Intake Temp, Motor Temp, Discharge Pressure, Vibration, Leakage Current, Uphole Voltage, and SG Duty Cycle are displayed in their appropriate units
SmartGuard State: Displays the value of the SmartGuard fault detection state machine. Values include Initializing, OK, Fault, and Restart. Note that this parameter stays in the Init state if the SmartGuard interface is disabled.
Keypad Functions:
F1: Not used. F2: Not used. F3: Not used. F4: Not used.
4.12
Drive I/O
Function:
The Drive I/O screen allows the operator to easily determine the state of all the drive I/O.
Field Descriptions:
Screen Name: “Drive I/O”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description.
S1 – S8: Drive digital inputs. Note: S8 is not available. These values will be 0 or 1 if the input is not used or if its function is disabled. If the function associated with the input is enabled (i.e. external fault 1, standby, and Breaker 2 detection features are enabled on the Misc Setup screen), more descriptive text will be displayed (OK, FAULT, RUN, STANDBY).
M1-M2, M3-M4: Drive digital outputs.
Analog 1, Analog 2: Drive analog inputs. The values are scaled as programmed in the Analog 1 Setup and Analog 2 Setup screens.
Keypad Functions:
F1: Not used. F2: Not used. F3: Not used. F4: Not used.
F5: “Menu”. Return to the Select screen. Up Arrow: Not used.
Down Arrow: Not used. Left Arrow: Not used. Right Arrow: Not used.
START: Starts the drive if it is in the Ready state. STOP: Stops the drive.
4.13
Last Fault
Function:
The Last Fault screen allows the operator the ability to easily view the drive condition when the last fault occurred.
Field Descriptions:
Screen Name: “Last Fault”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description.
Parameter Values: Values of key parameters when the drive last faulted. Selecting the fault code parameter will bring up a window that explains the fault code. Selecting a bitmap parameter (one displayed in hexadecimal format) will bring up a window that describes the meaning of all set bits.
General Help: “Press Menu soft key…” General help information on how to use this screen.
Keypad Functions:
F1: Not used. F2: Not used. F3: Not used. F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list.
Left Arrow: Not used. Right Arrow: Not used.
START: Starts the drive if it is in the Ready state. STOP: Stops the drive.
4.14
All Monitors
Function:
The All Monitors screen displays a variety of parameters that may be useful for troubleshooting problems in the field.
Field Descriptions:
Screen Name: “All Monitors”. This field is the name of the displayed screen.
Drive State: “Running”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description.
Drive Monitor Registers: Most of the parameters displayed are directly from the underlying drive. See table below for explanation of bitmapped (displayed in hexadecimal) registers. Drive Comms: Displays the quality of the communications with the drive over the last 30
seconds.
SmartGuard Comms: Displays the quality of the communications with the SmartGuard Surface Unit (always set to 100% if the SmartGuard is disabled in the Misc Setup screen).
Cabinet Temp: Displays internal drive temp from the power module heat sink with old HMI. With the new HMI, the temperature is taken from the new HMI.
UI S/W Rev: Displays the revision of the User Interface software.
O/S Build: Displays the date of the Windows CE operating system version installed on the HMI. General Help: “Press Menu soft key…” General help information on how to use this screen. Note: You may use the up and down arrow keys to select monitor values. Selecting the fault
code parameter will bring up a window that explains the fault code. Selecting a bitmap parameter (one displayed in hexadecimal format) will bring up a window that describes the meaning of all set bits.
Drive Status
Bit 0 Denotes 1 Denotes
0 Drive Stopped Drive Running
1 Forward Operation Reverse Operation
2 Drive Startup in Progress Drive Startup Completed
3 No Fault Fault
4 No Data Setting Error Data Setting Error 5 Digital Output 1 is OFF Digital Output 1 is ON 6 Digital Output 2 is OFF Digital Output 2 is ON
7 – F Not Used Not Used
Fault Details
Bit 0 Denotes 1 Denotes
0 No Error Over current or Ground Fault Error
1 No Error Main Circuit Overvoltage
2 No Error Drive Overload
3 No Error Drive Overheat
4 Not Used Not Used
5 No Error Fuse Blown
6 No Error PI Feedback Reference Lost
7 No Error External Error
8 No Error Hardware Error
9 No Error Motor Overload or Overtorque
A No Error Underload Fault
B No Error Main Circuit Undervoltage
C No Error Main Circuit Undervoltage, Control Power
Supply Error, Inrush Prevention Circuit Error, or Power Loss
D No Error Missing Output Phase
E No Error ModBus Comm Error
F HMI Connected HMI Disconnected
Drive Fault Code
Current Fault exhibited by drive.
(There are a few codes that are not included in the Fault Details bitmapped list above.)
0 No Fault 25 DEV – Speed Deviation 1 PUF – DC Bus Fuse Open 26 OVL – Enhanced O-load 2 UV1 – DC Bus Undervolt 27 PF – Input Phase Loss 3 UV2 – Ctl PS Undervolt 28 LF – Output Phase Loss 4 UV3 – MC Answerback 29 OH3 – Motor Overheat 1 5 SC – Short Circuit 30 OPR – HMI Disconnect 6 GF – Ground Fault 31 ERR – EEPROM R/W Err 7 OC – Over current 32 OH4 – Motor Overheat 2 8 OV – DC Bus Overvolt 33 CE – Serial Com Err 9 OH – Heatsink Overtemp 34 BUS – Option Com Err 10 OH1 – Heatsink Max Temp 35 E-15 – SI-F/G Com Err 11 OL1 – Motor Overload 36 E-10 – SI-F/G CPU Down 12 OL2 – Inverter Overload 37 CF – Out of Control 13 OL3 – Overtorque 1 38 SVE – Zero Servo Fault
Data Link Status
Bit 0 Denotes 1 Denotes
0 Not Writing Data Writing Data
1 – 2 Not Used Not Used
3 No Range Error Upper or Lower Limit Errors
4 No Integrity Error Data Integrity Error
5 – F Not Used Not Used
Digital Inputs
Bit 0 Denotes 1 Denotes
0 Input 9 OFF Input 9 ON
1 Input 9 OFF Input 10 ON
2 Input 9 OFF Input 11 ON
3 Input 9 OFF Input 12 ON
4 Input 9 OFF Input 13 ON
5 Input 9 OFF Input 14 ON
6 Input 9 OFF Input 16 ON
7 - F Not Used Not Used
Drive Status 2
Bit 0 Denotes 1 Denotes
0 Drive Stopped Drive Running
1 Drive not at Zero Speed Drive at Zero Speed
2 Drive Freq does not match internal speed Drive Freq matches internal speed 3 Drive is not at Setpoint (accelerating) Drive is at Setpoint
4 Freq Detect 1 Not Active Freq Detect 1 Active 5 Freq Detect 2 Not Active Freq Detect 2 Active 6 Drive Startup in Progress Drive Startup Complete 7 No Low Voltage Detected Low Voltage Detected
8 Drive Output Baseblock is Not Active Drive Output Baseblock is Active 9 Freq Reference Mode is Communicating Freq Ref Mode is Not Communicating A Run Command Mode is Communicating Run Cmd Mode is Not Communicating B Overtorque is Not Detected Overtorque is Detected
C Frequency Reference OK Frequency Reference Lost 16 RH – DynBrk Resistor 41 LL3 – Loss of Load
17 EF3 – External Fault 1 42 UL4 – Undertorq Det 2 18 EF4 – External Fault 2 43 OL7 – HSB-OL 19 EF5 – Fault Not Enabled 44 ULF – Underload
20 EF6 – Fault Not Enabled 45 A1-HI – Terminal A1 High 21 EF7 – Breaker 2 Fault 46 A1-LO – Terminal A1 Low 22 EF8 – Fault Not Enabled 47 A2-HI – Terminal A2 High 23 FAN – Cooling Fan Error 48 A2-LO – Terminal A2 Low 24 OS – Overspeed Detect
Digital Output Status
Bit 0 Denotes 1 Denotes
0 Digital Output 1 OFF Digital Output 1 ON 1 Digital Output 2 OFF Digital Output 2 ON
2 – F Not Used Not Used
Communication Error
Bit 0 Denotes 1 Denotes
0 No Error CRC Error
1 No Error Invalid Data Length
2 Not Used Not Used
3 No Error Parity Error
4 No Error Overrun Error
5 No Error Framing Error
6 No Error Timeout
7 – F Not Used Not Used
Keypad Functions:
F1: Not used. F2: Not used. F3: Not used. F4: Not used.
F5: “Menu”. Return to the Select screen.
Up Arrow: Select (highlight) the parameter above the currently selected parameter (wraps at top back to bottom of list).
Down Arrow: Select (highlight) the parameter below the currently selected parameter (wraps at bottom back to top of list.
Left Arrow: Not used. Right Arrow: Not used.
START: Starts the drive if it is in the Ready state. STOP: Stops the drive.
4.15
Run Info
Function:
Displays current running information
Field Descriptions:
Screen Name: “Run Info”. This field is the name of the displayed screen.
Drive State: “Ready”. This field displays the up-to-date state of the drive. See list of possible values on the Run Status screen description.
Keypad Functions:
F1: Not used. F2: Not used. F3: Not used. F4: Not used. F5: MenuUp Arrow: Not used Down Arrow: Not used Left Arrow: Not used Right Arrow: Not used
START: Starts the drive if it is in the Ready state. STOP: Stops the drive.