3.5 DESARROLLO DEL REDISEÑO DEL SISTEMA DE FACTURACIÓN.
3.5.3 Instructivo para el proceso de facturación de la empresa Trieck
Diagnostic code displayed Condition Possible Causes Solution AXLE EXT/RET BUTTONS FAULT Axles will not extend or retract. Shorted axle extend or retract
membrane on platform membrane panel.
Consult Genie Industries Service Department. The platform membrane panel may need to be replaced.
AXLE VALVE FAULT Axle extend or axle retract inoperative.
Axle extend or axle retract valve coils circuits open or shorted to ground or the coils are bad.
Refer to charts 33 and 34 to troubleshoot.
UP/DOWN JOYSTICK NOT CALIBRATED
Up/down functions inoperative from platform.
Up/down joystick not calibrated. Calibrate up/down joystick refer to repair section.
UP/DOWN JOYSTICK SHORTED TO 0V
Up/down functions inoperative from platform.
Open circuit between platform control card and up/down joystick.
Refer to charts 13 and 14 to troubleshoot.
UP/DOWN JOYSTICK SHORTED TO 5V
Up/down functions inoperative from platform.
Shorted circuit between platform control card and up/down joystick.
Refer to charts 13 and 14 to troubleshoot.
UP/DOWN JOYSTICK VALUE TOO HIGH
Up/down functions inoperative from platform.
Damaged circuit between platform control card and up/down joystick or Joystick may need to be replaced.
Refer to charts 13 and 14 to troubleshoot.
UP/DOWN JOYSTICK VALUE TOO LOW
Up/down functions inoperative from platform.
Damaged circuit between platform control card and up/down joystick or Joystick may need to be replaced.
Refer to charts 13 and 14 to troubleshoot.
UP/DOWN BUTTONS FAULT Up/down functions inoperative from turntable.
Shorted boom up/down membrane on turntable membrane panel.
Consult Genie Industries Service Department. The turntable membrane panel may need to be replaced.
BOOM UP/DOWN SPEED NOT CALIBRATED
Up/down function speeds to fast or to slow.
Up/down speed calibration set from display or Reset Boom up/down flow valve defaults set from display. Refer to Display module section.
Calibrate Boom up/down speed refer to repair section.
BOOM UP/DOWN FLOW VALVE NOT CALIBRATED
No movement on up/down functions until joystick is moved past half stroke.
Reset Boom up/down flow valve defaults set from display. Refer to Display module section.
Calibrate Boom up/down Thresholds refer to repair section.
BOOM UP/DOWN FLOW VALVE FAULT
Up/down functions inoperative. Boom up/down flow valve coil circuit open or shorted to ground or the coil itself is bad.
Refer to charts 13 and 14 to troubleshoot.
BOOM UP VALVE FAULT Up function inoperative. Boom up valve coil circuit open or shorted to ground or the coil itself is bad.
Refer to chart 13 to troubleshoot.
BOOM DOWN VALVE FAULT Down function inoperative. Boom down valve coil circuit open or shorted to ground or the coil itself is bad.
Refer to chart 14 to troubleshoot.
BOOM ANGLE SWITCHES FAULT Extend and up functions inoperative and boom down function operative only when boom is fully retracted.
Boom angle operational switches out of sequence.
Refer to chart 12 to troubleshoot.
EXTEND/RETRACT JOYSTICK NOT CALIBRATED
Extend/retract functions inoperative from platform.
Extend/retract joystick not calibrated. Calibrate extend/retract joystick refer to repair section.
EXTEND/RETRACT JOYSTICK SHORTED TO 0V
Extend/retract functions inoperative from platform.
Open circuit between platform control card and extend/retract joystick.
Refer to charts 16 and 17 to troubleshoot.
Diagnostic code displayed Condition Possible Causes Solution FAULT CODE CHART
EXTEND/RETRACT JOYSTICK VALUE TOO LOW
Extend/retract functions inoperative from platform.
Damaged circuit between platform control card and extend/retract joystick or Joystick may need to be replaced.
Refer to charts 16 and 17 to troubleshoot
EXTEND/RETRACT BUTTONS FAULT
Extend/retract functions inoperative from turntable.
Shorted boom extend/retract membrane on turntable membrane panel.
Consult Genie Industries Service Department. The turntable membrane panel may need to be replaced.
BOOM EXT/RET SPEED NOT CALIBRATED
Extend/retract function speeds to fast or to slow.
Extend/retract speed calibration set from display or Reset Boom ext/ret flow valve defaults set from display. Refer to Display module section.
Calibrate Boom extend/retract speed refer to repair section.
BOOM EXT/RET FLOW VALVE NOT CALIBRATED
No movement on extend/retract functions until joystick is moved past half stroke.
Reset Boom extend/retract flow valve defaults set from display. Refer to Display module section.
Calibrate Boom extend/retract Thresholds refer to repair section.
BOOM EXT/RET FLOW VALVE FAULT
Extend/retract functions inoperative. Boom extend/retract flow valve coil circuit open or shorted to ground or the coil itself is bad.
Refer to charts 16 and 17 to troubleshoot.
BOOM EXT VALVE FAULT Extend function inoperative. Boom extend valve coil circuit open or shorted to ground or the coil itself is bad.
Refer to chart 16 to troubleshoot.
BOOM RET VALVE FAULT Retract function inoperative. Boom retract valve coil circuit open or shorted to ground or the coil itself is bad.
Refer to chart 17 to troubleshoot.
LOCK OUT VALVE P1 FAULT Retract function inoperative when boom length is <100’.
Boom retract lockout valve coil circuit open or shorted to ground or the coil itself is bad.
Refer to chart 16 to troubleshoot
LOCK OUT VALVE P2 FAULT Extend function inoperative when boom length = or >100’
Boom extend lockout valve coil circuit open or shorted to ground or the coil itself is bad.
Refer to chart 17 to troubleshoot.
BOOM LENGTH SWITCHES FAULT Extend, up, and down functions
inoperative.
Boom length operational switches out of sequence.
Refer to chart 15 to troubleshoot.
TURNTABLE ROTATE JOYSTICK NOT CALIBRATED
Turntable rotate functions inoperative from platform.
Turntable rotate joystick not calibrated.
Calibrate turntable rotate joystick refer to repair section.
TURNTABLE ROTATE JOYSTICK SHORTED TO 0V
Turntable rotate functions inoperative from platform.
Open circuit between platform control card and turntable rotate joystick.
Refer to charts 22 and 23 to troubleshoot.
TURNTABLE ROTATE JOYSTICK SHORTED TO 5V
Turntable rotate functions inoperative from platform.
Shorted circuit between platform control card and turntable rotate joystick.
Refer to charts 22 and 23 to troubleshoot.
TURNTABLE ROTATE JOYSTICK VALUE TOO HIGH
Turntable rotate functions inoperative from platform.
Damaged circuit between platform control card and turntable rotate joystick or Joystick may need to be replaced.
Refer to charts 22 and 23 to troubleshoot.
TURNTABLE ROTATE JOYSTICK VALUE TOO LOW
Turntable rotate functions inoperative from platform.
Damaged circuit between platform control card and turntable rotate joystick or Joystick may need to be replaced.
Refer to charts 22 and 23 to troubleshoot.
TURNTABLE ROTATE BUTTONS FAULT
Turntable rotate functions inoperative from turntable.
Shorted turntable rotate membrane on turntable membrane panel.
Consult Genie Industries Service Department. The turntable membrane panel may need to be replaced.
Diagnostic code displayed Condition Possible Causes Solution
FAULT CODE CHART
TURNTABLE ROTATE SPEED NOT CALIBRATED
Turntable rotate function speeds to fast or to slow.
Turntable rotate speed calibration set from display or Reset turntable rotate flow valve defaults set from display. Refer to Display module section.
Calibrate Turntable rotate speed refer to repair section.
TURNTABLE ROTATE FLOW VALVE NOT CALIBRATED
No movement on Turntable rotate functions until joystick is moved past half stroke.
Reset turntable rotate flow valve defaults set from display. Refer to Display module section.
Calibrate turntable rotate Thresholds refer to repair section.
TURNTABLE ROTATE FLOW VALVE FAULT
Turntable rotate functions inoperative.
Turntable rotate flow valve coil circuit open or shorted to ground or the coil itself is bad.
Refer to charts 22 and 23 to troubleshoot.
TURNTABLE ROTATE CW VALVE FAULT
Turntable rotate CW function inoperative.
Turntable rotate CW valve coil circuit open or shorted to ground or the coil itself is bad.
Refer to chart 22 to troubleshoot.
TURNTABLE ROTATE CCW VALVE FAULT
Turntable rotate CCW function inoperative.
Turntable rotate CCW valve coil circuit open or shorted to ground or the coil itself is bad.
Refer to chart 23 to troubleshoot.
MULTI FUNCTION VALVE FAULT Multiple functions inoperative. Boom up/dwn,ext/ret, and turntable rotate auxiliary functions inoperative.
Multi function valve coil circuit open or shorted to ground or coil may be bad
Refer to chart 32 to troubleshoot.
STEERING JOYSTICK NOT CALIBRATED
Steering functions inoperative. Steering joystick not calibrated. Calibrate steering joystick refer to repair section.
STEERING JOYSTICK SHORTED TO 0V
Steering functions inoperative from platform.
Open circuit between platform control card and steering joystick.
Refer to charts 35,36,37, and 38 to troubleshoot.
STEERING JOYSTICK SHORTED TO 5V
Steering functions inoperative from platform.
Shorted circuit between platform control card and steering joystick.
Refer to charts 35,36,37, and 38 to troubleshoot.
STEERING JOYSTICK VALUE TOO HIGH
steering functions inoperative from platform.
Damaged circuit between platform control card and steering joystick or Joystick may need to be replaced.
Refer to charts 35,36,37, and 38 to troubleshoot.
STEERING JOYSTICK VALUE TOO LOW
Steering functions inoperative from platform.
Damaged circuit between platform control card and steering joystick or Joystick may need to be replaced.
Refer to charts 35,36,37, and 38 to troubleshoot.
BLUE END BLUE SIDE STEER SENSOR SHORTED TO 0V
Blue end blue side steering functions inoperative.
Open circuit between blue end blue side steering sensor and DCON box.
Refer to chart 35 to troubleshoot.
BLUE END BLUE SIDE STEER SENSOR SHORTED TO 5V
Blue end blue side steering functions inoperative.
Shorted circuit between blue end blue side steering sensor and DCON box.
Refer to chart 35 to troubleshoot.
BLUE END BLUE SIDE STEER SENSOR VALUE TOO HIGH
Blue end blue side steering functions inoperative.
Damaged circuit between blue end blue side steering sensor and DCON box or steering sensor may need to be replaced.
Refer to chart 35 to troubleshoot.
BLUE END BLUE SIDE STEER SENSOR VALUE TOO LOW
Blue end blue side steering functions inoperative.
Damaged circuit between blue end blue side steering sensor and DCON box or steering sensor may need to be replaced.
Refer to chart 35 to troubleshoot.
BLUE END YELLOW SIDE STEER SENSOR SHORTED TO 0V
Blue end yellow side steering functions inoperative.
Open circuit between blue end yellow side steering sensor and DCON box.
Refer to chart 36 to troubleshoot.
Diagnostic code displayed Condition Possible Causes Solution FAULT CODE CHART
BLUE END YELLOW SIDE STEER SENSOR VALUE TOO HIGH
Blue end yellow side steering functions inoperative.
Damaged circuit between blue end yellow side steering sensor and DCON box or steering sensor may need to be replaced.
Refer to chart 36 to troubleshoot.
BLUE END YELLOW SIDE STEER SENSOR VALUE TOO LOW
Blue end yellow side steering functions inoperative.
Damaged circuit between blue end yellow side steering sensor and DCON box or steering sensor may need to be replaced.
Refer to chart 36 to troubleshoot.
YELLOW END BLUE SIDE STEER SENSOR SHORTED TO 0V
Yellow end blue side steering functions inoperative.
Open circuit between yellow end blue side steering sensor and DCON box.
Refer to chart 37 to troubleshoot.
YELLOW END BLUE SIDE STEER SENSOR SHORTED TO 5V
Yellow end blue side steering functions inoperative.
Shorted circuit between yellow end blue side steering sensor and DCON box.
Refer to chart 37 to troubleshoot.
YELLOW END BLUE SIDE STEER SENSOR VALUE TOO HIGH
Yellow end blue side steering functions inoperative.
Damaged circuit between yellow end blue side steering sensor and DCON box or steering sensor may need to be replaced.
Refer to chart 37 to troubleshoot.
YELLOW END BLUE SIDE STEER SENSOR VALUE TOO LOW
Yellow end blue side steering functions inoperative.
Damaged circuit between yellow end blue side steering sensor and DCON box or steering sensor may need to be replaced.
Refer to chart 37 to troubleshoot.
YELLOW END YELLOW SIDE STEER SENSOR SHORTED TO 0V
Yellow end yellow side steering functions inoperative.
Open circuit between yellow end yellow side steering sensor and DCON box.
Refer to chart 38 to troubleshoot.
YELLOW END YELLOW SIDE STEER SENSOR SHORTED TO 5V
Yellow end yellow side steering functions inoperative.
Shorted circuit between yellow end yellow side steering sensor and DCON box.
Refer to chart 38 to troubleshoot.
YELLOW END YELLOW SIDE STEER SENSOR VALUE TOO HIGH
Yellow end yellow side steering functions inoperative.
Damaged circuit between yellow end yellow side steering sensor and DCON box or steering sensor may need to be replaced.
Refer to chart 38 to troubleshoot.
YELLOW END YELLOW SIDE STEER SENSOR VALUE TOO LOW
Yellow end yellow side steering functions inoperative.
Damaged circuit between yellow end yellow side steering sensor and DCON box or steering sensor may need to be replaced.
Refer to chart 38 to troubleshoot.
BLUE END BLUE SIDE STEER VALVE FAULT
Blue end blue side CW or blue end blue side CCW functions inoperative.
Blue end blue side CW or CCW valve coils circuits open or shorted to ground or the coils are bad.
Refer to charts 35 to troubleshoot.
BLUE END YELLOW SIDE STEER VALVE FAULT
Blue end yellow side CW or blue end yellow side CCW functions inoperative.
Blue end yellow side CW or CCW valve coils circuits open or shorted to ground or the coils are bad.
Refer to charts 36 to troubleshoot.
YELLOW END BLUE SIDE STEER VALVE FAULT
Yellow end blue side CW or yellow end blue side CCW functions inoperative.
Yellow end blue side CW or CCW valve coils circuits open or shorted to ground or the coils are bad.
Refer to charts 37 to troubleshoot.
YELLOW END YELLOW SIDE STEER VALVE FAULT
Yellow end yellow side CW or yellow end yellow side CCW functions inoperative
Yellow end yellow side CW or CCW valve coils circuits open or shorted to ground or the coils are bad.
Refer to charts 38 to troubleshoot.
DRIVE JOYSTICK NOT CALIBRATED
Drive functions inoperative. Drive joystick not calibrated. Calibrate drive joystick refer to repair section.
DRIVE JOYSTICK SHORTED TO 0V Drive functions inoperative. Open circuit between platform control card and drive joystick.
Refer to charts 39 and 40 to troubleshoot.
DRIVE JOYSTICK SHORTED TO 5V Drive functions inoperative. Shorted circuit between platform control card and drive joystick.
Refer to charts 39 and 40 to troubleshoot.
Diagnostic code displayed Condition Possible Causes Solution
FAULT CODE CHART
DRIVE JOYSTICK VALUE TOO HIGH
Drive functions inoperative. Damaged circuit between platform control card and drive joystick or Joystick may need to be replaced.
Refer to charts 39 and 40 to troubleshoot.
DRIVE JOYSTICK VALUE TOO LOW
Drive functions inoperative. Damaged circuit between platform control card and drive joystick or Joystick may need to be replaced.
Refer to charts 39 and 40 to troubleshoot.
DRIVE VALVE NOT CALIBRATED No movement on Drive forward or reverse functions until joystick is moved past half stroke.
Reset propel valve defaults set from display. Refer to Display module section.
Calibrate propel thresholds refer to repair section.
DRIVE VALVE FAULT Drive forward and drive reverse functions inoperative.
Drive forward or drive reverse valve coils circuits open or shorted to ground or the coils are bad.
Refer to charts 39 and 40 to troubleshoot.
BRAKE VALVE FAULT Drive forward or drive reverse functions inoperative.
Brake valve circuit open or shorted to ground or coil is bad.
Refer to charts 39 and 40 to troubleshoot.
MOTOR COIL FAULT High drive inoperative. Motor coil circuit open or shorted to ground or the coil is bad.
Refer to chart 42 to troubleshoot.
AUX PROPEL VALVE FAULT Auxiliary drive forward or reverse inoperative (Only seen if Aux. Drive option is enabled from display. Refer to display module section.).
Auxiliary propel valve coils circuits open or shorted to ground or the coils are bad.
Refer to chart 44 To troubleshoot.
PLATFORM LEVEL TOGGLE SWITCHES FAULT
Manual platform level inoperative from platform or turntable controls.
Shorted platform level toggle switch on the platform control box or shorted platform level up or down membrane switch on the turntable membrane panel.
Refer to charts 25 and 26 to troubleshoot.
PLATFORM LEVEL SENSOR DEGREES SHORTED TO 0V
Platform level and boom up/down functions inoperative.
Open circuit between platform level sensor and platform control box.
Refer to chart 24 to troubleshoot.
PLATFORM LEVEL SENSOR DEGREES SHORTED TO 5V
Platform level and boom up/down functions inoperative.
Shorted circuit between platform level sensor and platform control box.
Refer to chart 24 to troubleshoot.
PLATFORM LEVEL SENSOR DEGREES VALUE TOO HIGH
Platform level and boom up/down functions inoperative.
Damaged circuit between platform level sensor and platform control box or platform level sensor may need to be replaced.
Refer to chart 24 to troubleshoot.
PLATFORM LEVEL SENSOR DEGREES VALUE TOO LOW
Platform level and boom up/down functions inoperative.
Damaged circuit between platform level sensor and platform control box or platform level sensor may need to be replaced.
Refer to chart 24 to troubleshoot.
PLATFORM LEVEL VALVE FAULT Platform level up or platform level
down function inoperative.
Platform level up or platform level down coils circuits open or shorted to ground or the coils are bad.
Refer to charts 25 and 26 to troubleshoot.
PLATFORM ROTATE TOGGLE SWITCHES FAULT
Platform rotate functions inoperative from platform or turntable controls.
Shorted platform rotate toggle switch on the platform control box or shorted platform rotate CW or CCW membrane switch on the turntable membrane panel.
Refer to charts 28 and 29 to troubleshoot.
PLATFORM ROTATE VALVE FAULT
Platform rotate CW or CCW inoperative.
Platform rotate cw or ccw coils circuits open or shorted to ground or the coils are bad.
Refer to charts 28 and 29 to troubleshoot.
Diagnostic code displayed Condition Possible Causes Solution FAULT CODE CHART
JIB VALVE FAULT Jib up or jib down inoperative. Jib up or jib down coils circuits open or shorted to ground or coils are bad.
Refer to charts 30 and 31 to troubleshoot.
ENGINE SPEED NO RESPONSE Engine runs then dies. Engine RPM signal from alternator below 100RPM.
Refer to chart 4 to troubleshoot.
ENGINE SPEED VALUE TOO HIGH Engine runs then dies. Engine RPM signal from alternator above 3500RPM.
Refer to chart 4 to troubleshoot.
ENGINE OIL PRESSURE VALUE TOO LOW
Engine runs then dies. Engine oil pressure below 12psi. Refer to chart 4 to troubleshoot.
ENGINE OIL PRESSURE SENSOR SHORTED TO 0V
Engine runs then dies. Engine oil pressure sensor circuit shorted to ground.
Refer to chart 4 to troubleshoot.
ENGINE OIL PRESSURE SENSOR SHORTED TO 5V
Engine runs then dies. Engine oil pressure sensor circuit open.
Refer to chart 4 to troubleshoot.
ENGINE OIL PRESSURE SENSOR VALUE TOO HIGH
Engine runs then dies. Engine oil pressure sensor circuit damaged or sensor may need to be replaced.
Refer to chart 4 to troubleshoot.
ENGINE OIL PRESSURE SENSOR