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Analysis of the feasibility of an Array of MEMS microphones to Machinery condition monitoring of fault diagnosis

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(1)

Alberto Izquierdo Juan J. Villacorta Luis Suárez

(2)

Analysis of the feasibility of using an array

of MEMS microphones to machinery

condition monitoring or fault diagnosis

Authors: Lara del Val[email protected]

Alberto Izquierdo Juan J. Villacorta Luis Suárez

(3)

Alberto Izquierdo Juan J. Villacorta Luis Suárez

(4)

Analysis of the feasibility of using an array

of MEMS microphones to machinery

condition monitoring or fault diagnosis

Authors: Lara del Val[email protected]

Alberto Izquierdo Juan J. Villacorta Luis Suárez

(5)

Alberto Izquierdo Juan J. Villacorta Luis Suárez

(6)

• Introduction

• Material and Methods

• Results

• Conclusions

(7)

condition monitoring and fault diagnosis of

mechanical systems

Problem:

sensors in contact with the vibrant

surfaces

Solution:

analysis of the acoustic signals

directly related with the vibrations

(8)

• An

array

is an arranged set of identical sensors.

Introduction

– Beampattern controlled by modifying geometry, sensor

spacing and amplitude and phase excitation of sensors

-80 -60 -40 -20 0 20 40 60 80 -30

-25 -20 -15 -10 -5 0 5

N = 8 d = lambda/2 Freq = 8 kHz

- Introduction

(9)

– Beamforming

techniques steer electronically the array

beampattern to different spatial positions

– Beampattern controlled by modifying geometry, sensor

spacing and amplitude and phase excitation of sensors

(10)

• An

array

is an arranged set of identical sensors.

Introduction

• MEMS

(Micro-Electro-Mechanical System)

- Introduction

(11)

• MEMS

(12)

• An

array

is an arranged set of identical sensors.

Introduction

• MEMS

Arrays of MEMS microphones

, technology for the miniaturization of

mechanical sensors

- Introduction

- Material and methods - Results - Conclusions

High-quality microphones:

- High SNR

(13)

– Initially designed for acoustic source localization

• MEMS

Arrays of MEMS microphones

, technology for the miniaturization of

mechanical sensors

(14)

• An

array

is an arranged set of identical sensors.

Introduction

• This work:

new application

– Initially designed for acoustic source localization

• MEMS

Arrays of MEMS microphones

, technology for the miniaturization of

mechanical sensors

– High diversity applications

Acoustical Imaging

– Acquisition and processing of acoustic images of a fan

matrix for its

condition monitoring

and

fault diagnosis

- Introduction

(15)

MP34DT01

STMicroelectronics

- PDM interface

- Low-power

- Omnidirectional

- 63dB SNR

- High sensitibity

Working frequency range: 40Hz – 16kHz

(16)

MP34DT01

STMicroelectronics

- PDM interface

- Low-power

- Omnidirectional

- 63dB SNR

- High sensitibity

Working frequency range: 40Hz – 16kHz

• Acoustic images

acquisition system

:

Material and Methods

- Introduction

- Material and methods

- Results - Conclusions

8x8 grid

(17)

MP34DT01

STMicroelectronics

- PDM interface

- Low-power

- Omnidirectional

- 63dB SNR

- High sensitibity

Working frequency range: 40Hz – 16kHz

Array

of digital

MEMS

microphones

(18)

• Acoustic images

acquisition system

:

Material and Methods

- Introduction

- Material and methods

- Results - Conclusions

myRIO

platform, base unit of the system

Array

of digital

MEMS

microphones

(19)

myRIO

platform, base unit of the system

(20)

Processing platform

• Acoustic images

acquisition system

:

Material and Methods

- Introduction

- Material and methods

- Results - Conclusions

myRIO

platform, base unit of the system

Array

of digital

MEMS

microphones

4D acoustic images:

(21)

Axial PC fans

Interface board

Switch on and off each fan

(22)

Averaged acoustic images

– 9000 acoustic images: 1000 of each fan running

independently (non-stationary fan noise)

Acoustic images

of independent fans:

Results

- Introduction - Material and methods

- Results

- Conclusions

– Hemianechoic chamber

– Each acoustic image:

• Azimuth and elevation: 41 x 41 values in [-60º, 60º]

• Range: 30 cm

(23)

Averaged acoustic images

– 9000 acoustic images: 1000 of each fan running

independently (non-stationary fan noise)

– Hemianechoic chamber

– Each acoustic image:

• Azimuth and elevation: 41 x 41 values in [-60º, 60º]

• Range: 30 cm

(24)

Averaged acoustic images

– 9000 acoustic images: 1000 of each fan running

independently (non-stationary fan noise)

Acoustic images

of independent fans:

Results

- Introduction - Material and methods

- Results

- Conclusions

– Hemianechoic chamber

– Each acoustic image:

• Azimuth and elevation: 41 x 41 values in [-60º, 60º]

• Range: 30 cm

(25)

Averaged acoustic images

– 9000 acoustic images: 1000 of each fan running

independently (non-stationary fan noise)

– Hemianechoic chamber

– Each acoustic image:

• Azimuth and elevation: 41 x 41 values in [-60º, 60º]

• Range: 30 cm

• Frequency: 1100 Hz (harmonic)

Geometry of the acoustic

images related with the real

(26)

Geometrical parameters extraction

Results

- Introduction - Material and methods

- Results

- Conclusions

Centers of mass positions Maximum positions El ev ati on [º ] El ev ati on [º

] x x x

x x x

x x x

x x x

x x x

(27)

– Objective:

Detect the running fan

Information Dimension

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

(28)

SVM classification

, using RBF kernel:

– Objective:

Detect the running fan

Results

- Introduction - Material and methods

- Results

- Conclusions

Information Dimension Error Rate

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

Maximum + centres m. 4

Information Dimension

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

(29)

– Objective:

Detect the running fan

Information Dimension Error Rate

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

Maximum + centres m. 4

75,30%

Information Dimension

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

(30)

SVM classification

, using RBF kernel:

– Objective:

Detect the running fan

Results

- Introduction - Material and methods

- Results

- Conclusions

Information Dimension Error Rate

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

Maximum + centres m. 4

75,30%

Information Dimension

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

Maximum + centres m. 4

(31)

– Objective:

Detect the running fan

Information Dimension Error Rate

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

Maximum + centres m. 4

75,30%

Information Dimension

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

Maximum + centres m. 4

(32)

SVM classification

, using RBF kernel:

– Objective:

Detect the running fan

Results

- Introduction - Material and methods

- Results

- Conclusions

Information Dimension Error Rate

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

Maximum + centres m. 4

75,30%

Information Dimension

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

Maximum + centres m. 4

34,78%

(33)

– Objective:

Detect the running fan

Information Dimension Error Rate

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

Maximum + centres m. 4

75,30%

Information Dimension

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

Maximum + centres m. 4

34,78%

(34)

SVM classification

, using RBF kernel:

– Objective:

Detect the running fan

Results

- Introduction - Material and methods

- Results

- Conclusions

Information Dimension Error Rate

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

Maximum + centres m. 4

75,30%

Information Dimension

Whole acoustic images 1681

Parameters of acoustic images:

Maximum 2

Centres of mass 2

Maximum + centres m. 4

34,78%

21,44% 32,84% 75,30%

Geometrical parameters

reveal useful information

(35)

their real positions inside the matrix

• SVM classification:

– The

whole acoustic images

are not useful

High error rate.

– Geometrical parameters

of the acoustic images

Useful information for classification

(36)

• Improve acoustic image capture

– Objective

: lower parameter dispersion

Future work

- Introduction - Material and methods - Results

- Conclusions

(37)

– Azimuth and Elevation

– Range

– Frequency

– Objective

: lower parameter dispersion

(38)

– Azimuth and Elevation

– Range

– Frequency

• Improve acoustic image capture

– Objective

: lower parameter dispersion

Future work

- Introduction - Material and methods - Results

- Conclusions

• Extract more parameters of acoustic images

(39)

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