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sinumerik

Cat

alog

NC 60

•

2009

Automation Systems

for Machine Tools

(2)

1)Language: German.

Automation and Micro Automation Order No.:

E86060-K4670-A101-B2-7600

SIMATIC HMI Human Machine Interface Systems Order No.:

E86060-K4680-A101-B6-7600

ST 80

SIMATIC NET

Industrial Communication

Order No.:

E86060-K6710-A101-B6-7600 IK PI

Industrial Solutions Order No.:

E86060-K6850-A101-B91)

The Offline Mall CA 01

Order No.:

E86060-D4001-A510-C7-7600

The Online Mall

Internet:

(3)

HMI software

Operator control and programming Open Architecture

Motion Control Information System Tools

SINUMERIK Solution Partners

4

Basic

components

SINUMERIK 802S/802C SINUMERIK 810D/840D

FM 353/FM 354/FM 357-2

5

Synchronous

motors

1FT6/1FT7/1FK7/1FN3/ 1FW6/1FE1/2SP1 Gearboxes

Geared motors 1FK7-DYA CAD CREATOR

6

Asynchronous

motors

1PH7/1PH4/1PM4/1PM6/1PH2 Gearboxes

7

Measuring

systems

SIMODRIVE

sensor

Incremental encoders Absolute encoders

8

Converter

system

SIMODRIVE 611

9

Connection

system

MOTION-CONNECT

Power cables Signal cables MPI bus cables

Length codes

10

The products and systems described in this catalog are distri-buted under application of a certified quality and environmental management system in accordance with DIN EN ISO 9001 (Certified Registration No. 001258 QM) and DIN EN ISO 14001 (Certified Registration No. 001258 UM). The certificates are recognized by all IQNet countries.

The products in this catalog

are also included in the

electronic catalog CA 01

Contact your local Siemens

representative for further

information

(4)
(5)

and the process industry as well as in the building automation

business. Our drive and automation solutions based on

Totally Integrated Automation (TIA) and Totally Integrated Power (TIP)

are employed in all kinds of industry. In the manufacturing and the

process industry. In industrial as well as in functional buildings.

Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from standard products up to entire industry solutions. The industry software enables our industry customers to optimize the entire value chain – from product design and develop-ment through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the entire drive train – from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers robust solutions for power distribution.

The high quality of our products sets industry-wide benchmarks. High environmental aims are part of our eco-management, and we implement these aims consistently. Right from product design, possible effects on the environment are examined. Hence many of our products and systems are RoHS compliant (Restriction of Hazardous Substances). As a matter of course, our production sites are certified according to DIN EN ISO 14001, but to us, environmental protection also means most efficient utilization of valuable resources. The best example are our energy-efficient drives with energy savings

(6)

SIMATIC Sensors

AS-Interface

Field Level

Control Level

Operations Level

SIMATIC PCS 7 Process Control (DCS)

• Maintenance • Modernization and Upgrade

Industrial Software for

• Design and Engineering • Installation and Commissioning • Operation

SINUMERIK

Computer Numeric Control

SIMOTION

Motion Control System

PROFIBUS PA

Process Instrumentation

HART

Industrial Ethernet

Totally

Integrated

Automation

IO-Link

03.

04

.20

08

Setting standards in

productivity and competitiveness.

Totally Integrated Automation.

Thanks to Totally Integrated Automation, Siemens is the only provider of

an integrated basis for implementation of customized automation solutions –

(7)

KNX/EIB GAMMA instabus SIMATIC NET

Industrial Communication

SIMATIC Controllers Modular / Embedded / PC-based

SIMATIC HMI

Human Machine Interface

Safety Integrated

SIRIUS Industrial Controls SENTRON Switching Devices

SIMOCODE pro Motor Management System

SIMATIC Distributed I/O

SINAMICS Drive Systems

Totally

Integrated

Power

PROFIBUS Industrial Ethernet PROFINET

AS-Interface

TIA is characterized by its unique continuity.

It provides maximum transparency at all levels with reduced interfacing requirements – covering the field level, production control level, up to the corporate management level. With TIA you also profit throughout the complete life cycle of your plant – starting with the initial planning steps through operation up to

The unique continuity is already a defined characteristic at the development stage of our products and systems.

(8)
(9)

1/2 Tool making and mold making

1/2 SINUMERIK & SIMODRIVE

1/3 Shopfloor manufacturing ShopMill and ShopTurn

1/4 Solutions for Powertrain TRANSLINE

1/6 Virtual prototyping

1/7 ePS Network Services

1/8 Motion Control Information System MCIS

1/9 NCSD configurator SINUMERIK & SIMODRIVE

(10)

to solve challenging and complex production tasks.

Siemens automation technology has defined an entirely new vision for CNC technology. The control provides all the prerequi-sites for the highly-productive tool and mold making industry. These include:

7 High-speed machining with Look ahead

7 Following-error-free traversing with feedforward control

7 Acceleration with jerk limitation

7 NURBS interpolation

7 State-of-the-art 5-axis functions proven in practice

7 Active vibration damping

7 Compensation of mechanical errors

7 CAD/CAM integration

7 Integration of internal measuring systems

7 Extensive safety routines

7 Optimum overall solution with SIMODRIVE 611 converter

system

Fit for all sectors thanks to SINUMERIK & SIMODRIVE

7 Automotive industry

7 Die manufacture

7 Aviation and space travel

7 Consumer goods industry

7 Power engineering

In addition to these, Siemens Motion Control systems are also proving their excellence in other key sectors, such as mechani-cal engineering, electrimechani-cal engineering, process engineering, medical engineering, and materials handling.

SINUMERIK 810D powerline with SIMODRIVE 611 digital

tion space requirements.

The modular system permits the combination of regulated feed drives and main spindle drives to create a drive group.

1FN linear motors that perfectly interact with SINUMERIK 840D powerline and SIMODRIVE 611 enable the axis speed and acceleration of machine tools to be taken to new heights.

(11)

ShopMill is the shopfloor- and production-oriented user and programming interface for milling and drilling.

Three different program variants are available:

7 CAD/CAM system G code programs

7 G code programs created directly on the machine and

7 ShopMill machining step programming

Machining step and G code programs are suitable for 2D to 2½D machining; for 3D machining, use CAD/CAM system G code programs.

ShopTurn is the patent remedy for increased productivity on your shopfloor. Lay the foundations for your success on this shop-floor- and production-oriented operator software for turning and milling.

ShopTurn combines a user-friendly introduction to CNC techno-logy with full CNC availability.

Easy-to-follow programming sequences in practical dialog format – without DIN. The entire knowledge base of our skilled workers has gone into ShopTurn. This means that it can be used by anyone – without a great deal of programming overhead and without detailed knowledge of CNC.

(12)

7 Distributed, digital control and drive concept

7 Optimized integration of hardware and software

7 Standardized software structures and communication

7 Selected components from the SIMATIC, SINUMERIK, and

SIMODRIVE system families

As the market leader in control technology for Powertrain solu-tions, we have already been able to underline our system com-petence for automation solutions in numerous projects. Our customers include all the leading automobile manufacturers worldwide.

Our worldwide service, sound advice, excellent training, and the fact that you are always dealing with an experienced, reliable partner, are further good reasons for contacting us.

Distributed, digital control and drive concept.

Solutions for Powertrain TRANSLINE support distributed configurations on a digital basis.

Distributed configurations mean, in particular, lower costs thanks to standardization, fast commissioning, and service-friendly and maintenance-service-friendly machines.

Optimized integration of hardware and software.

This means that you can achieve an optimal automation solution for all control tasks. From the the simple PLC unit to the inte-grated high-speed machining module.

The uniform design of SINUMERIK and SIMATIC S7-300 makes it easy to expand the system on the modular principle.

The stations communicate via PROFIBUS DP.

Connections to control systems are made using Industrial Ether-net interfaces. Interfacing to the management level is ensured when using this industrial standard.

The Motion Control Information System MCIS function blocks and the ePS Network Services can be used within the scope of this concept without any problems.

Benefits

7 Standardized protocol

7 Start-up, diagnostics, data backup

7 Direct coupling of

• SINUMERIK and SIMATIC S7 • ET 200 distributed I/O • AS-Interface components

Selected components from the SIMATIC, SINUMERIK, and SIMODRIVE system families.

(13)

commissioning of smaller units in parallel for greater transpar-ency.

Conclusion:

The time taken to complete a project is considerably reduced.

7 Shorter start-up and acceptance times thanks to modular

software

7 Shorter machine training times

7 Reduced, cost-cutting stocking of spare parts

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7 Improving the productivity and accuracy of existing produc-tion machines

7 Virtual analysis of new ideas and feasibility studies for new

machine concepts

7 Virtual optimization of machine concepts

Machine Simulator

7 Run in a machine without actually building it

7 Test the interaction of CNC and PLC programs

7 Simulate processing procedures without interrupting active

production

7 Identify and exploit hidden potential in respect of productivity

Benefits

7 Shorter development and processing times – faster time to

market

7 Increased development security

7 Creative concepts

7 Only one virtual prototype instead of numerous actual

prototypes

(15)

cedures based on standards, such as circularity and

synchroni-zation tests, can be used in this context. 7 Increased productivity

7 Reduction of life cycle costs

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7 Maintenance management TPM

7 Data backup and archiving ADDM

7 Service management RCS

7 Computer link RPC

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Customized systems can be assembled easily and quickly star-ting from the selection of the CNC control through to assigning operator components right up to configuring the drives.

Benefits

7 Simple tree structure and clear navigation

7 Variable module selection and sequence

7 Configuration of sub-components and complete systems

7 Order optimization thanks to automatic recalculation when the

configuration is modified

7 Constant testing of all selected components for consistency

and reliability of interaction

7 Generated parts lists can be loaded into the interactive CA 01

catalog.

7 Parts list is completed by freely entering order numbers

7 10 languages: Chinese simplified, Czech, English, French,

German, Italian, Polish, Russian, Spanish and Swedish

for example, about:

7 Design of the SINUMERIK components

7 Design of the interconnected SIMODRIVE system

7 Motor data and options for motor core types

7 DC link power and capacitance

7 Assessment factors (electronic points and activation points)

7 Power loss calculation for control cabinet components

Software update service, repair service contract, documentation and maintenance contracts for individual components are also implemented in the NCSD configurator.

You can obtain the NCSD configurator:

7 Together with the interactive CA 01 catalog or

7 Always up-to-date on the Internet at:

(18)

7 SINUMERIK 840D powerline

7 Positioning modules

Operator components for CNC controls

7 Operator panels

7 Handheld units

7 Machine control panels

7 Keyboards

7 Storage devices

7 Housing systems

HMI software for CNC controls

7 Operator control and programming

7 Open Architecture

7 Motion Control Information System

7 Tools

7 SINUMERIK Solution Partners

Basic components

7 SINUMERIK 802S/802C

7 SINUMERIK 810D powerline

7 SINUMERIK 840D powerline

7 SINUMERIK I/O modules

7 FM 353/FM 354/FM 357-2

7 Supplementary components

Synchronous motors

7 1FT6/1FT7/1FK7 motors

7 Gearboxes

7 1FK7-DYA geared motors

7 1FN3 linear motors

7 1FW6 torque motors

7 1FE1 built-in motors

7 2SP1 motor spindles

CD-ROM for Catalog NC 60

In the CD-ROM that accompanies Catalog NC 60 · 2009 you will find further information:

7 Planning and configuration

7 Dimension drawings

7 Glossary

7 Catalog NC 60 · 2009 in PDF format

2

3

4

5

6

Measuring systems SIMODRIVE sensor

7 Built-in optoelectronic

rotary encoders • Incremental encoders • Absolute encoders

SIMODRIVE 611 converter system

7 Line interfaces

7 Infeed modules

7 Line filters

7 Drive modules

7 Supplementary system components

Connection system MOTION-CONNECT

7 Power cables

7 Signal cables

7 MPI bus cables

Services

7 Mechatronics Support

7 Virtual Production

7 Machine Simulator

7 Service & Support

7 Retrofit

7 Fire extinguishing system for

machine tools

7 Control cabinets

7 Logistics services for our customers

7 Components for CNC basic and

further training

7 Training/Training equipment

7 Documentation

Appendix

7 Approvals

7 Indexes

Catalog NC 60 contains the ordering data for electrical com-ponents for the automation of machine tools and general positioning units.

To ensure smooth functioning of the total system, use only original Siemens accessories.

8

9

10

11

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2/2 SINUMERIK CNC controls

2/2 General Information

2/2 Export control information,

Standard/export versions

2/4 Control structure/configuration

2/8 Measuring systems that can be

connected

2/10 CNC functionality:

2/10 Program functions

2/10 Axis functions

2/12 Spindle functions

2/14 Interpolations

2/14 Couplings

2/18 Transformations

2/18 Measuring

2/20 Technologies

2/20 Motion-synchronous actions

2/22 Open Architecture

2/24 CNC programming:

2/24 Language

2/26 Cycles

2/28 Program support

2/28 Parameters

2/30 Simulation

2/30 Operating modes

2/32 Tools

2/38 Communication

2/38 ePS Network Services

2/38 Motion Control Information

System MCIS

2/40 Data management

2/40 Operation

2/44 Axis monitoring functions

2/44 Compensations

2/46 PLC area

2/48 Monitoring functions

2/48 Safety functions

2/48 Startup

2/50 Diagnostic functions

2/50 Tools

2/52 Overview of options for

SINUMERIK 810D powerline/ 840D powerline

2/53 Overview of options for

SINUMERIK 802S/802C

2/54 Positioning modules

2/54 Structure/application

2/54 Measuring systems that can be

connected

2/54 Functionality

2/55 CNC programming

2/56 Communication

2/56 Operation

2/56 Operating modes and machine

functions

2/57 Compensations and reference points

2/57 Axis monitoring functions

2/58 PLC area

2/58 Diagnostic functions

(20)

specified in the order with the appropriate quantities.

The order numbers of the hardware components and other options can be found in the relevant chapters.

Overview

As a consequence of the prevailing export restrictions applica-ble to the system software of numerical controls, in relation to particular control functions in accordance with the European/ German Export List (AL item 2D002),

SINUMERIK 810D powerline and SINUMERIK 840D powerline are available in two versions.

In the case of SINUMERK 810D powerline, this applies to CCU components with integrated system software and with

SINUMERIK 840D powerline to NCU system software.

The standard versions of SINUMERIK 810D powerline and SINUMERIK 840D powerline offer the full scope of control

func-tions, but require official approval when exported to countries

outside the EU.

The export versions SINUMERIK 802S base line, SINUMERIK 802C base line, SINUMERIK 810DE powerline and SINUMERIK 840DE powerline have restricted functionality in accordance with the export list restrictions and therefore do

not require official approval as a result of their "Type" in

accordance with EU or German law.

Functional restrictions are documented in the table below.

The approval status for the complete CNC system is corre-spondingly dependent on the hardware or software version used.

Important export information

Export of standard versions of components or systems is subject to a time-consuming official authorization process, so it is

recom-mended that the export version is used where applicable.

"Information on List of Items (Auskunft zur Güterliste (AZG))" per-taining to the official export authorization process is available for each export version (e.g. Federal Office of Economics and Export Control (BAFA), Customs). You can obtain a copy of this list from your local Siemens sales office.

When the standard variant is used, it is important to note that official authorization is also required for the export of compo-nents subject to export approval within the framework of service provision, the supply of spare parts and for delivery of software updates and upgrades. This is especially relevant in cases where the control is exported after the machine manufacturer has installed it in a machine tool. The lengthy official approval procedure can severely restrict after-sales service.

When an application for an export permit for a system is submit-ted, we therefore recommend that spare parts supplies for any components requiring approval are included in the application as a matter of course to avoid future delays.

If the control is to be exported as an installed component in a machine tool, we recommend that machine manufacturers in-clude any components requiring approval in the export permit application for the machine. If the machine itself does not require official export approval, but contains components which do, we recommend that an export permit for the replacement supply of such components is applied for in advance.

Spare parts supplies requiring official approval can then be ex-ported quickly and easily by the machine manufacturer himself, or by Siemens if the manufacturer can make the original export permit available to Siemens.

General information:

If any particular components require official re-export approval according to US law, this must be duly filed for.

Information about official approval requirements for supplied components is given in the delivery documentation:

Goods labeled here with "AL not equal to N" are subject to Euro-pean or German export authorization when they are exported out of the EU. Goods labeled with "ECCN not equal to N" are sub-ject to US re-export authorization. Even if goods are not labeled or labeled with "AL:N" or "ECCN:N", they may still be subject to export authorization due to the final destination and end use of the goods.

If a purchase contract is concluded, it shall be discharged by Siemens with the proviso that performance of the contract shall not be hindered by national or international legal requirements and especially by export control regulations.

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n Basic version

Restricted functionality of the export versions. – Not possible

The designation "E" in the name of the control indicates that it is the export variant, i. e. the relevant control software is classified as not requiring official approval (AL=N) with the functional re-strictions specified in the table according to AL item 2D002.

For further details on "restricted functionality" for the export versions, see the Glossary on the CD-ROM for Catalog NC 60 or go to:

www.siemens.com/automation/mall

Multi-axis interpolation (> 4 interpolating axes) 6FC5251-0AA16-0AA0 – – –

Master-value coupling and curve table interpolation 6FC5251-0AD06-0AA0 – 3) 3)

Generic coupling CP Basic 6FC5251-0AG01-0AA0 – – 3)

Generic coupling CP Comfort 6FC5251-0AG02-0AA0 – – 3)

Generic coupling CP Expert 6FC5251-0AG03-0AA0 – – 3)

Electronic gear unit 6FC5251-0AE00-0AA0 – – 3)

Machining package milling 6FC5251-0AG00-0AA0 – – –

Machining package 5 axes 6FC5251-0AA10-0AA0 – – –

Handling transformation package 6FC5251-0AD07-0AA0 – – –

Transformation TRICEPT, 5 axes: Root 6FC5251-0AE50-0AA0 – – –

Transformation TRICEPT, 5 axes: DMS 6FC5251-0AE51-0AA0 – – –

Transformation TRICEPT, 5 axes: 6th axis 6FC5251-0AE53-0AA0 – – –

Transformation Dynamic Swivel Tripod (DST) 6FC5251-0AE60-0AA0 – – –

Transformation Dynamic Swivel Tripod (DST): 6th axis 6FC5251-0AE61-0AA0 – – –

HEXAPOD transformation 6 axes 6FC5251-0AF75-0AA0 – – –

Electronic transfer 6FC5250-0AD05-0AA0 – – 3)

Synchronized actions stage 2 6FC5251-0AD05-0AA0 – 4) 4)

Clearance control, 1D/3D in position control cycle 6FC5251-0AC05-0AA0 – 5) 5)

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Control structure/configuration

1)

Activation via analog or PROFIBUS interface.

2)

For positioning tasks using the PLC.

3)

With NCU system software:

2/6 axes: max. 2 mode groups/2 channels

12 axes: max. 2 mode groups/4 channels (software version 7.2 or higher) 31 axes: max. 10 mode groups/31 channels.

Structure n

• SIMODRIVE 611 See Converter system n

• SINUMERIK PCU See Operator components n

Drives See Converter system n

• SIMODRIVE 611 digital n

• SIMODRIVE 611 universal HRS1) n

n

• Power control for stepper motors On request n

Mode groups (MGs) n

• 1 MG n

• Maximum configuration n

NCU 561.5/571.5 n

NCU 572.5/NCU 573.5 n

• Each additional MG 6FC5251-0AD00-0AA0 n

Machining channels n

n

• Maximum configuration n

NCU 561.5/571.5 n

NCU 572.5/NCU 573.5 n

• Each additional machining channel 6FC5251-0AA07-0AA0 n

Additional axis/spindle + channel n

NCU 561.5 6FC5251-0AD08-0AA0 n

NCU 571.5/572.5/573.5 n

CNC main memory (buffered) for programs and data in MB

(SINUMERIK 810D/840D: max. 0.3 MB allocated to Siemens technological cycles/ an additional 0.25 MB (in total) is allocated to Siemens measuring cycles)

n n n

Expansion of CNC main memory by 1 MB 6FC5251-0AD02-0AA0 n

CNC main memory, maximum configuration n

(23)

n – – n n n n

n n n – – – –

n

n – – n n n n

n

n – n v2) v2) v2) v2)

n v – – – – –

n

n n n n n n n

n 1 1 2 2 10 10 1 1 10

n 2 2

n 103) 103)

n – – v v v v – – – –

n

n n1 n1 n1 n1 n1 n1

n 1 1 2 2 10 10 1 1 10

n 2 2

n 103) 103)

n – – v v v v

n – – – –

n v –

n – –

n n n

n

0.25 0.25n 0.5n 0.5n n3 3n

n – – v v v v

n n n

0.25 0.25 2.5 2.5 6 6

(24)

Control structure/configuration (continued)

1)Option: If number of axes + spindles > 5. 2)Display of max. 5 axes + 1 spindle.

Axes/spindles or positioning axes/auxiliary spindles n

n

• Maximum configuration of axes n

NCU 561.5 n

NCU 571.5 n

NCU 572.5/573.5 n

• Maximum configuration of spindles n

NCU 561.5 n

NCU 571.5 n

NCU 572.5/573.5 n

• Maximum configuration of axes and spindles n

NCU 561.5 n

NCU 571.5 n

NCU 572.5/573.5 n

• Configuration per channel axes

incl. spindles nn

NCU 561.5 n

NCU 571.5 n

NCU 572.5/573.5 n

Each additional interpolation axis/spindle1) 6FC5251-0AA03-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Each additional positioning axis (axis-specific feed) or auxiliary spindle

(spindle-specific speed)1) 6FC5251-0AA04-0AA0 nn

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Enabling of internal drive control of 6th axis for positioning tasks (contains additional positioning axis or auxiliary spindle)

6FC5451-0AF01-0AA0 n

n

Enabling of internal drive control of 6th axis for interpolation tasks (contains additional interpolation axis/spindle)

6FC5451-0AF02-0AA0 n

n

Additionally as a package: 2nd machining channel and maximum memory configuration 6FC5451-0AF03-0AA0 n

Additionally as a package: 4 machining channels and 13 axes 6FC5251-0AD01-0AA0 n

n

NCU 561.5/571.5 n

NCU 572.5/573.5 n

Connection of FM 354 as PLC positioning axis See Basic components n

Connection of FM 353 as PLC positioning axis See Basic components n

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n 4 4 5 5 5 5

n 3 3 6 6 31 31 12 12 31

n 2 2

n 6 6

n 31 31

n 1 1 2 2 31 31 1 3+2C 31

n 2 2

n 6 6

n 31 31

n 4 4 6 6 31 31 122) 122) 31

n 2 2

n 6 6

n 31 31

n

n 41

4 1

6 2

6 2

12 12

12 12

12 1

12 3

12 12

n 2 2

n 6 6

n 12 12

n – – v v

n – –

n v v

n

n – – v v

n – –

n v v

n

n – – v v – –

n

n – – v v – –

n – – v v – –

n

n – – – –

n – –

n v v

n – – n n n n

n – – n n n n

(26)

Measuring systems that can be connected

1)For spindle only.

2)SINUMERIK 810D measuring channels and via SIMODRIVE 611 digital

closed-loop control module.

3)Two measuring systems per axis.

4)For positioning tasks.

5)Not as motor measuring system, only for spindles or rotary axes for direct

position sensing.

Max. number n

NCU 561.5 n

NCU 571.5 n

NCU 572.5/573.5 n

Incremental rotary measuring system with RS 422 (TTL) n

n

Linear incremental encoder with current signals n

• Via external EXE n

n

• Via SIMODRIVE 611 digital closed-loop control module n

Linear incremental encoder with sin/cos 1 Vpp n

• On-board n

• Via external EXE n

n

• Via SIMODRIVE 611 digital closed-loop control module n

• Via SIMODRIVE 611 universal HRS incremental shaft encoder output n

• Via SIMODRIVE 611 universal HRS (linear axis) n

n

Linear incremental encoder with distance-coded reference marks n

• On-board n

• Via SIMODRIVE 611 digital closed-loop control module n

• Via SIMODRIVE 611 universal HRS closed-loop control module n

n

Rotary measuring systems with distance-coded reference marks n

• On-board n

• Via SIMODRIVE 611 digital closed-loop control module n

• Via SIMODRIVE 611 universal HRS closed-loop control module n

n

Absolute value encoder connection with SSI interface nn

Absolute value encoder connection with EnDat linear/rotary n

• On-board n

• Via SIMODRIVE 611 digital closed-loop control module n

• Via SIMODRIVE 611 universal HRS closed-loop control module n

n

Absolute value/incremental encoder installed in 1FT6/1FT7/1FK n

• On-board n

• Via SIMODRIVE 611 digital closed-loop control module n

• Via SIMODRIVE 611 universal HRS closed-loop control module n

(27)

n 43) 43)

n 123) 123)

n 623) 623)

n

n n1) n – – – –

n n

n – n – – – –

n – – n n n n

n

n – – n n – –

n

n – n – – – –

n – – n n n n

n – n – – – –

n

n – – v4) v4) v4) v4)

n

n – – n n – –

n – – n n n n

n

n – – v4) v4) v4) v4)

n

n – – n n – –

n – – n n n n

n

n – – v5) v5) v5) v5)

n

n – – – – n n

n

n – – n n – –

n – – n n n n

n

n – – v4) v4) v4) v4)

n

n – – n n – –

(28)

Measuring systems that can be connected (continued)

CNC functionality: Program functions

CNC functionality: Axis functions

1)

For positioning tasks.

2)

Number of traversing blocks cannot be parameterized.

3)

Via SIMODRIVE 611 universal E HRS closed-loop control module.

4)

Configuring with closed-loop control module HLA/ANA.

Incremental encoder with sin/cos 1 Vpp n

• On-board n

• Via SIMODRIVE 611 digital closed-loop control module n

• Via SIMODRIVE 611 universal HRS closed-loop control module n

n

Resolver installed in 1FT6/1FK n

• Via SIMODRIVE 611 universal HRS closed-loop control module n

n

Dynamic preprocessing memory (FIFO) n

Look ahead n

n

Program preprocessing 6FC5251-0AC02-0AA0 n

Axis/spindle replacement n

Geometry axes, switchable online in the CNC program n

Frame concept n

Inclined-surface machining with frames n

Feedrate override of 0 ... 200 % n

Feedrate override, axis-specific of 0 ... 200 % n

Traversing range ±9 decades n

Rotary axis, turning endlessly n

Measuring systems 1 and 2, selectable n

Velocity, max. 300 m/s n

Acceleration with jerk limitation n

Programmable acceleration n

Feedrate interpolation n

Separate path feed for corners and chamfers n

Travel to fixed stop 6FC5255-0AB02-0AA0 n

Follow-up mode n

Analog axis n

n

Setpoint exchange 6FC5251-0AE76-0AA0 n

Tangential control 6FC5251-0AB11-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Path switch signals/cam controller 6FC5251-0AB07-0AA0 n

(29)

n – – n n – –

n – – n n n n

n

n – n v1) v1) v1) v1)

n n

n – n v1) v1) v1) v1)

n n n n n n n

n

n n2) n2) n n n n

n – – v v v v

n – – n n n n

n – – n n n n

n – – n n n n

n – – n n n n

n 120 120 n n n n

n – – n n n n

n n n n n n n

n – – n n n n

n – – n n n n

n 12 n n n n n

n – – n n n n

n n n n n n n

n – – n n n n

n – – n n n n

n – – v v v v

n – n n n n n

n

n – – – – n4) n4)

n – – – – v v

n – – v v

n – –

(30)

CNC functionality: Axis functions (continued)

CNC functionality: Spindle functions

1)

Precondition: Link module.

2)

Value range: 999 999.999

3)

Only SPOS and basic functions.

Link axis1) 6FC5251-0AD10-0AA0 n

NCU 561.5/571.5/572.5 n

NCU 573.5 n

Axis container 6FC5251-0AE01-0AA0 n

NCU 561.5/571.5/572.5 n

NCU 573.5 n

Setpoint linkage for multiple NCUs1) 6FC5251-0AF02-0AA0 n

NCU 561.5/571.5/572.5 n

NCU 573.5 n

Fast interpolation link1) 6FC5251-0AF03-0AA0 n

NCU 561.5/571.5/572.5 n

NCU 573.5 n

Advanced Position Control APC 6FC5251-0AF04-0AA0 n

Analog spindle speed n

n

Digital spindle speed n

Spindle speed, max. programmable value range:

REAL ± 3.4028 ex 38 (display: ± 999 999 999.9999) nn

Spindle override of 0 ... 200 % n

5 gear stages n

Automatic gear stage selection n

Oriented spindle stop n

Spindle speed limitation (min. and max.) n

Constant cutting rate n

Spindle control via PLC (positioning, oscillation) n

Changeover to axis mode n

n

Axis synchronization on-the-fly n

Thread run-in and run-out programmable n

Thread cutting with constant or variable pitch n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Tapping with compensating chuck/rigid tapping n

(31)

n – –

n v v

n – – – –

n – –

n v v

n – – – –

n – –

n v v

n – – – –

n – –

n v v

n – – – – v v

n

n n n – – – –

n – – n n n n

n

n n2) n2) n n n n

n 120 120 n n n n

n n n n n n n

n n n n n n n

n n n n n n n

n n n n n n n

n n n n n n n

n – – n n n n

n

n n3) n3) n n n n

n – – n n n n

n n n n n n n

n n n n n

n – –

n n n

n n n n n n n

(32)

CNC functionality: Interpolations

CNC functionality: Couplings

1)Only tapping: Axis + spindle.

2)Not simultaneously with generic couplings CP.

Universal interpolator NURBS (non-uniform rational B-splines) n

Continuous-path mode with programmable rounding clearance n

Linear interpolation axes n

n

• Maximum n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Multi-axis interpolation (> 4 interpolating axes) 6FC5251-0AA16-0AA0 n

Circle via center point and end point n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Circle via interpolation point n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Helical interpolation n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Spline interpolation (A, B and C splines/compressor) for 3-axis machining 6FC5251-0AF14-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Spline interpolation (A, B and C splines/compressor) for 5-axis machining 6FC5251-0AA14-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Polynomial interpolation 6FC5251-0AA15-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Involute interpolation 6FC5251-0AF01-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Continue machining at the contour (retrace support) 6FC5251-0AE72-0AA0 n

Trailing axes TRAIL n

Synchronous spindle/multi-edge turning COUP2) 6FC5255-0AB01-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

(33)

n – – n n n n

n

n n3 n3 n4 n4 n4 n4

n 3 3 4 6

n 21) 21)

n 4 12

n – – – v – v

n n n n n

n – –

n n n

n n n n n

n – –

n n n

n 2D+1 2D+1 2D+2 2D+2

n – –

n 2D+2 2D+6

n – – v v

n – –

n v v

n – – v v

n – –

n v v

n – – v v

n – –

n v v

n – – v v

n – –

n v v

n – – v v v v

n – – n n n n

n – – v v

n – –

(34)

CNC functionality: Couplings (continued)

1)

With restricted functionality, see export versions.

2)Extended from 3 to 8 in software version 7.2 and higher of the NCU system

software.

3)

Not simultaneously with generic couplings CP.

Axial coupling in the machine coordinate system MCS coupling3) 6FC5251-0AD11-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Master-value coupling and curve table interpolation LEAD3) 6FC5251-0AD06-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Electronic gear unit EG3) 6FC5251-0AE00-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Pair of synchronized axes (gantry axes) Max. number

6FC5255-0AB00-0AA0 n

n

NCU 561.5 n

NCU 571.5 n

n

NCU 572.5/573.5 n

n

Master-slave for drives 6FC5251-0AC07-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Generic couplings CP • CP Standard

4 axis pairs in simultaneous coupled motion

n n n

• CP Basic

4 axis pairs in simultaneous coupled motion and 1x synchronous spindle/multi-edge turning or master value coupling/curve table interpolation or axial coupling in machine coordinate system

6FC5251-0AG01-0AA0 n

n n n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

• CP Comfort

4 axis pairs in simultaneous coupled motion and 4x synchronous spindle/multi-edge turning and/or master value coupling/curve table interpolation and/or axial coupling in machine coordinate system, 1x electronic gear unit for 3 leading axes

(without curve tables/cascading)

6FC5251-0AG02-0AA0 n

n n n n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

• CP Expert

8 axis pairs in simultaneous coupled motion and 8x synchronous spindle/multi-edge turning and/or master value coupling/curve table interpolation and/or axial coupling in machine coordinate system, 8x electronic gear unit for 3 leading axes

(without curve tables/cascading),

5x electronic gear unit for 5 leading axes (with curve tables/cascading)

6FC5251-0AG03-0AA0 n

n n n n n

NCU 561.5/571.5 n

NCU 572.5/573.5 n

(35)

n – –

n – v

n – – v1) v

n – –

n v1) v

n – – – –

n – –

n v v

n

n – – v1 v1

n – –

n

n v3 v3

n

n 8v2) 8v2)

n – – v v

n – –

n v v

n n n

– – n n n n

n n n n

– – – –

n – –

n v1) v

n n n n n

– – – –

n – –

n v1) v

n n n n n n

– – – –

(36)

CNC functionality: Transformations

CNC functionality: Measuring

1)

With 3-axis and 4-axis transformation.

Cartesian point-to-point (PTP) travel n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

TRANSMIT/peripheral surface transformation 6FC5251-0AB01-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Inclined axis 6FC5251-0AB06-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Concatenated transformations (inclined axis TRAANG

after TRAORI/cardan millhead/TRANSMIT/TRACYL) nn

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Machining package milling

Contains the options: Machining package five axes, multi-axis interpolation, spline interpolation for 5-axis machining, 3D tool radius compensation

6FC5251-0AG00-0AA0 n

n n

Machining package 5 axes

contains the multi-axis interpolation option

6FC5251-0AA10-0AA0 n

n

Handling transformation package 6FC5251-0AD07-0AA0 n

Generic transformation n

n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

n

Transformation for pantograph kinematics, 2 axes 6FC5251-0AE45-0AA0 n

3-axis PARACOP transformation for parallel kinematics (1st channel)

6FC5251-0AE31-0AA0 n

n

Transformation TRICEPT 5 axes n

• Root 6FC5251-0AE50-0AA0 n

• DMS 6FC5251-0AE51-0AA0 n

• 6th axis 6FC5251-0AE53-0AA0 n

HEXAPOD transformation 6 axes 6FC5251-0AF75-0AA0 n

Transformation Dynamic Swivel Tripod (DST) 6FC5251-0AE60-0AA0 n

• 6th axis 6FC5251-0AE61-0AA0 n

Measuring stage 1

2 probes (switching) with/without deletion of distance-to-go

See HMI software n

n

Measuring stage 2

(logging of measurement results, measurement functions from synchronized actions, cyclic measurement)

6FC5250-0AD00-0AA0

See HMI software nn

(37)

n – –

n n n

n – – v v

n – –

n v v

n – – v v

n – –

n v v

n

n – – n n

n – –

n n n

n n n

– – – – – v

n

n – – – – – v

n – – – v – v

n

n – – n1) n1)

n – –

n

n n1) n

n – – – – – v

n

n – – – – – v

n

n – – – – – v

n – – – – – v

n – – – – – v

n – – – – – v

n – – – – – v

n – – – – – v

n

n – – n n n n

(38)

CNC functionality: Technologies

CNC functionality: Motion-synchronous actions

1)With restricted functionality, see export versions.

Punching/nibbling functions 6FC5251-0AC00-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Oscillation functions, block-related, modal and asynchronous 6FC5251-0AB04-0AA0 n

More than one feed in block, e.g. for calipers n

Handwheel override n

Contour handwheel 6FC5251-0AG04-0AA0 n

Electronic transfer

Contains the master-value coupling option LEAD

6FC5250-0AD05-0AA0 n

n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

n

High-speed CNC inputs/outputs n

• 4 digital inputs/4 digital outputs on-board n

n

• Expansion via NCU terminal block 32 digital inputs/32 digital outputs, 8 analog inputs/8 analog outputs

See Basic components n

n n

Synchronized action (max. 16) and high-speed auxiliary function output n

n

Synchronized action stage 2, up to 255 parallel actions per channel, technology cycles

6FC5251-0AD05-0AA0 n

n

Positioning axes and spindles via synchronized actions

(command axes) nn

Analog value control in interpolation cycle

precondition: analog output nn

Path velocity-dependent analog output (laser power control)

6FC5251-0AC04-0AA0 n

n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

(39)

n – –

n v v

n – – v v v v

n – – n n n n

n – – n n n n

n – – v v v v

n

n – – – –

n – –

n

n v1) v

n n

n – – – – n n

n n n

– – v v v v

n

n – – n1) n n1) n

n

n – – v1) v v1) v

n

n – – n n n n

n

n – – n n n n

n

n – – v v

n – –

n v v

(40)

CNC functionality: Motion-synchronous actions (continued)

Open Architecture

1)High-speed CNC inputs/outputs required. 2)With restricted functionality, see export versions.

3)20 unreserved screens.

Laser switching signal, high-speed 6FC5251-0AE74-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5: 6/12/31 axes n

Clearance control n

• 1D in interpolation cycle via synchronized action n

• 1D/3D in position control cycle, incl. in interpolation cycle 6FC5251-0AC05-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5: 6/12/31 axes n

n

Evaluation of internal drive variables precondition for Adaptive Control

6FC5251-0AB17-0AA0 n

n

Continuous dressing

parallel dressing, online modification of tool offset nn

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Asynchronous subroutine ASUB1) n

Interrupt routines with fast retraction from the contour 6FC5251-0AA00-0AA0 n

Cross mode actions (ASUBs and

synchronized actions in all operating modes)

6FC5251-0AD04-0AA0 n

n

HMI programming package (OEM contract required) See HMI software n

HMI configuring package WinCC flexible (OEM contract required) See HMI software n

User-interface expansion (HMI Advanced/HMI Embedded) See HMI software n

n

OA package NCK (OEM contract required) See Basic components n

n

SINUMERIK NCK Runtime OA (runtime license) 6FC5251-0AA20-0AA0 n

(41)

n – –

n v v

n

n – – n n n n

n – – – –

n – –

n

n v2) v

n

n – – v v v v

n

n – – n n

n – –

n n n

n – – n n n n

n – – v v v v

n

n – – v v v v

n – – v v v v

n – – v v v v

n

n – – x x x x 3)v v3) v3) v3) v3)

n

n – – – – – v

n – – – – – v

(42)

CNC programming: Language

1)M function: 1 ... 99.

Programming language (DIN 66025 and high-level language extension) n

Main program call from main program and subroutines n

Subroutine levels/interrupt routines, max. n

Number of subroutine passes ≤9 999 n

Number of levels for skip blocks (/0 to /...) n

Polar coordinates n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

1/2/3-point contours n

Dimensions metric/inch,

changeover manually or via program nn

Inverse time feedrate n

Auxiliary function output via n

• M word, max. programmable value range: INT 231-1 n

n

• H word,

max. programmable value range: REAL ± 3.4028 ex 38 (display: ± 999 999 999.9999) INT -231... 231-1

n n n

High-level CNC language with n

• User variables, configurable n

• Predefined user variables (arithmetic parameters),

configurable nn

• Read/write system variables n

• Indirect programming n

• Program jumps and branches n

• Program coordination with WAIT, START, INIT n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

• Arithmetic and trigonometric functions n

• Compare operations and logic operations n

• Macro technique n

• Control structures

(IF-ELSE-ENDIF, WHILE, FOR, REPEAT, LOOP) nn

• Commands to HMI n

• STRING functions n

(43)

n n n n n n n

n 4/0 4/0 11/4 11/4 11/4 11/4

n n n n n n n

n 1 1 8 8 8 8

n – – n n

n – –

n n n

n n n n n n n

n

n n n n n n n

n – – n n n n

n n

n n1) n1) n n n n

n n n

– – n n n n

n

n – – n n n n

n

n n n n n n n

n – – n n n n

n – – n n n n

n n n n n n n

n – – n n

n – –

n n n

n n n n n n n

n n n n n n n

n – – n n n n

n

n – – n n n n

n – – x x x x n n – – –

n – – n n n n

(44)

CNC programming: Language (continued)

CNC programming: Cycles

1)

Management of workpieces is not possible.

2)

Precondition: DNC (option).

3)

With different functionality.

4)

Partially.

Online ISO dialect interpreter 6FC5253-0AE00-0AA0 n

n

Program management n

• Management of programs and workpieces in NCK n

n

• Management of programs and workpieces on hard disk (HD) n

• Management of programs and workpieces on floppy disk drive n

• Management of programs and workpieces on

network drive nn

• Number of workpieces on CNC/CNC + HD, max. n

• Templates for workpieces, programs and INI files n

• Job lists n

n

Process-oriented cycles for drilling/milling and turning See HMI software n

n

Pocket milling with free contour definition and islands See HMI software n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Pocket milling with free contour definition, islands and residual material removal

See HMI software n

n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Enhanced stock removal functions with blank part description See HMI software n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Enhanced stock removal functions with blank part description and residual material removal

See HMI software n

n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Measuring cycles for drilling/milling and turning See HMI software n

n

Access protection for cycles n

Cycle storage separate from CNC main memory 6FC5251-0AF00-0AA0 n

(45)

n n n

n n1) n1) n n n n n n n n n

n – – x x x x n – n n –

n – – x x x x n v v v –

n

n – – x x x x v2) v v v –

n 100/– 100/– 250/– 250/– 250/– 250/– –/1 000 – –/1 000 –/1 000 –

n – – x x x x n – – – –

n

n – – x x x x n – – – –

n

n n n x x x x n v n n –

n – – x x v – n n –

n – –

n x x

n

n – – x x v – v v –

n – –

n x x

n – – x x v – – n –

n – –

n x x

n

n – – v v v – – v –

n – –

n v v

n

n – – v v v v v v n4) n4) –

n n n n n n n –

n – – v v v v

(46)

CNC programming: Program support

Parameters

1)Configurable by Siemens.

2)For presentation of the machining step.

3)With user interface expansion, see Base software and HMI-Advanded

Commissioning Manual.

4)

On request.

Program editor n

• Text editor with editing functions: Select, copy, delete, ... n

• Machining step programming See HMI software n

• Write protection for lines n

• Suppression of lines in the display n

n

• Dual editor n

• Multi-channel step sequence programming4) 6FC5253-0AF03-0AA0 n

Program support for geometry entries n

• Geometry processor with programming graphics/ Free contour input (contour calculator)

See HMI software n

n

• Screens for 1/2/3-point contours n

Program support for cycles n

• Screens and stationary auxiliary displays n

• Dynamic programming graphics during programming n

• Programming support can be extended, e.g. customer cycles n

n

Max. number of basic frames n

Max. number of selectable offsets n

Zero offsets, programmable (frames) n

Scratching, determining zero offset n

Zero offsets, external via PLC n

Global and local user data n

Global program user data n

Display system variables (also via online configurable display)

and log nn

(47)

n n n x x x x n n n n n

n – – x x x x – – v v –

n – – x x x x n – n n –

n

n – – x x x x n – n2) n –

n – – x x x x n n – – –

n – – x x x x v – – – –

n n

n – – x x x x n n n n –

n n n x x x x n n n n n

n

n n n x x x x n n n n –

n – – x x x x – – n n –

n n

1) 1) x x x x n

3) n3) n3) n3) n

n 1 1 16 16 16 16 16 16 1 1 –

n 4 4 100 100 100 100 100 100 100 100 100

n 1 1 n n n n

n n n x x x x n n n n –

n – – n n n n n n n n –

n – – n n n n n – n n n

n – – n n n n n n n n n

n

n – – x x x x n – – – –

(48)

Simulation

Operating modes

1)Tool carrier vertical to the workpiece. 2)Dynamic for PCU 50.3.

3)Precondition: Measuring cycles.

Up to n channels can be simulated sequentially n

NCU 561.5 n

NCU 571.5 n

NCU 572.5/573.5 n

Several channels and programs can machine the same blank part in succession n

Simulation of program X, while program Y is being executed n

Drilling/milling1) n

• Multi-sided 2D view, dynamic n

n

• 3D view, static n

• Simultaneous recording (real-time simulation of current machining) See HMI software n

Turning1) n

• Traverse path simulation without model (broken-line graphics) n

n

• Contour of blank part can be specified n

• Simulation in working plane G18 n

• Simulation in working planes G17/G19 n

• Full cut/partial cut with circumferential edges, front face and peripheral surfaces,

milling and drilling operations nn

• Counterspindle n

• 3D simulation of the finished part (static/dynamic) See HMI software n

n

• Simultaneous recording (real-time simulation of current machining) n

JOG n

• Handwheel selection n

• Inch/metric changeover n

• Manual measurement of zero offset n

• Manual measurement of tool offset n

• Automatic tool/workpiece measurement See HMI software n

n

• Reference point approach, automatic/via CNC program n

(49)

n 2 2

n 6 6

n 10 10

n – – x x x x n – – – –

n – – x x x x n – – – –

n n

n – – x x x x n – n – –

n – – x x x x n – n – –

n – – x x x x – v v – –

n n

n – – x x x x n n – – –

n – – x x x x n – – – –

n – – x x x x n n – n –

n – – x x x x n – – n –

n

n – – x x x x n – – n –

n – – x x x x n – – n –

n

n – – x x x x – – – v2) –

n – – x x x x – n – v –

n n n n n n n n n n

n n n n n n n n n – – –

n – – n n n n n n n n –

n n n x x x x n n n n –

n n n x x x x – – n n –

n

n – – n n n n v3) – n n –

n n n n n n n n n n n n

(50)

Operating modes (continued)

Tools

1)

Precondition: DNC (option).

2)Precondition: Network/floppy disk drive management on PCU 20 (option).

MDA n

• Input in text editor n

• Save MDA program n

• Input screen forms for technology and positioning, cycle support n

Teach In n

• Teach positions in MDA buffer n

• Teach (record/playback) n

• Teach In with HT 6 n

Teach In 6FC5571-0AA01-0BF0 n

Automatic n

• Execution from network drive or PC card for PCU 20 See HMI software n

n

• Execution from RS 232 C (V.24) interface n

• Execution from hard disk n

• Program control n

n

• Program editing n

• Overstoring n

• DRF offset n

• Block search with/without calculation n

Repos (repositioning on the contour) n

• With operator command/semi-automatically n

• Program-controlled n

Preset n

Set actual value n

Tool types n

• Turning n

• Drilling/milling n

• Grinding n

• Groove sawing n

(51)

n n n n n n n n n n n n

n – – n n n n n n – – n

n – – n n n n – – n n –

n – – n n n n

n – – n n n n n n – – n

n – – n n n n – – – – –

n – – v v v v – – – – n

n v v – – – –

n n n n n n n n n n

n

n – – n n n n v1) v2) v v –

n n n n n n n n n n n –

n – – n n n n n – n n –

n

n n n n n n n n n n n n

n n n n n n n n n n n n

n – – n n n n n n – – n

n – – n n n n n n n n n

n n n n n n n n n n n n

n

n n n n n n n n n n n –

n – – n n n n n n n n –

n – – n n n n n n n n –

n – – n n n n n n n n –

n

n n n n n n n n n – n n

n n n n n n n n n n n n

n – – n n n n n n – – n

n – – n n n n n n – – n

(52)

Tools (continued)

1)

Precondition: Machining package 5 axes (option).

Tool radius compensations in plane n

• With approach and retract strategies n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

• With transition circle/ellipse on outer edges n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Configurable intermediate blocks with tool radius compensation active n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

3D tool radius compensation 6FC5251-0AB13-0AA0 n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Tool change via T number n

Tool carrier with orientation capability n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Look-ahead detection of contour violations n

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Grinding-specific tool offset with

grinding wheel surface speed nn

NCU 561.5 n

NCU 571.5/572.5/573.5 n

Tool orientation interpolation1) n

Online tool length compensation n

Operation without tool management n

• Tool offset selection via D number without T assignment

(flat D number) nn

• Editing of tool data n

• Tool offset selection via T and D numbers n

• Data backup via RS 232 C (V.24) interface n

• Number of tools/cutting edges in tool list n

(53)

n – – n n

n – –

n n n

n n n n n

n – –

n n n

n – – n n

n – –

n n n

n – – – – n n n – –

n – –

n v v

n n n n n n n n n n n –

n – – n n n n n – –

n – –

n n n

n n n n n

n – –

n n n

n

n – – n n n n – – –

n – –

n n n

n – – – – – n

n – – – – n n

n n n n n n n n n – – n

n

n – – n n n n n n – – n

n n n n n n n n – – – n

n n n n n n n n n n n –

n n n – – – – – – – – –

n n n n

15/30 15/30 600/

1 500 600/ 1 500

600/ 1 500

600/ 1 500

– –

(54)

Tools (continued)

1)

Valid for PCU 50.3. For PCU 20: 250/500.

2)

Available with PCU 50.3.

Operation with tool management 6FC5251-0AB12-0AA0 n

• System displays in standard software n

• Comfortable startup via system displays n

• Tool list n

• Configurable tool lists n

• Number of tools/cutting edges in tool list n

n n

• Unambiguous D number structure n

• Tool offset selection via T and D numbers n

• Editing of tool data n

• Editing of OA data n

• Magazine list n

• Configurable magazine list n

• More than one magazine is possible n

• Magazine data n

• Vacant position search and positioning n

• Easy vacant position search using softkeys n

• Loading and unloading of tools n

• More than one loading and unloading point per magazine n

• Tool cabinet and tool catalog n

• Loading and unloading via code carrier system n

• Adapter data n

• Local compensations n

• Connection to TDI n

• Data backup on hard disk n

• Data backup via RS 232 C (V.24) interface n

(55)

n – – v v v v v v n n –

n – – v v v v v – 2) 2) –

n – – v v v v v v n n –

n – – v v v v v – – – –

n n n

– – 600/

1 500 600/ 1 500

600/ 1 500

600/ 1 500

600/ 1 500

600/ 1 500

600/ 1 200

1)

600/ 1 200

1) –

n – – v v v v v – – – –

n – – n n n n n n n n –

n – – v v v v v v n n –

n – – v v v v v v n n –

n – – v v v v v v n n –

n – – v v v v v – – – –

n – – 32 32 32 32 32 32 3 3 –

n – – v v v v v v n n –

n – – v v v v v v n n –

n – – v v v v v – – – –

n – – v v v v v v n n –

n – – v v v v v – – – –

n – – v v v v v – – – –

n – – v v v v v – – – –

n – – v v v v v – – – –

n – – v v v v v – – – –

n – – v v v v v – n n –

n – – v v v v v – n n –

n – – v v v v v v n n –

(56)

Communication

ePS Network Services

Motion Control Information System MCIS

1)

For literature on the subject of PROFIBUS DP, see Services – Documentation.

2)For PCU 20/PCU 50.3.

3)

For PCU 50.3. 4)

Precondition: DNC (option).

Serial interface RS 232 C (V.24) n

n

Disk drive operation See HMI software n

Multipoint Interface (MPI) n

Ethernet connection See HMI software n

n

I/O interfacing via PROFIBUS DP1) (software option)

6FC5252-0AD00-0AA0 n

n

Data exchange between machining channels n

High-speed data interchange between CNC and PLC n

Data backup on hard disk n

n

Data backup on PC card n

PC card as additional program memory (PCU 20) n

n

ePS Network Services: - Company Account and - Value Account

are preconditions for service use

See HMI software n

n n n

• eP Access:

Remote control and monitoring

of machine control systems using Internet Explorer

See HMI software n

n n

• eP Dynamic (includes eP Access):

Acquisition, logging, analysis and processing of machine faults

See HMI software n

n n

• eP Performance (includes eP Dynamic):

Procedure for acquiring the machine status and maintenance support

See HMI software n

n

DNC Machine/IFC: CNC program transfer via the network See HMI software n

n

TDI: Tool management function for individual machines and networked machines See HMI software n

n

TDI Ident Connection: Connection to tool identification systems See HMI software n

MDA Machine/IFC: Machine and production data acquisition See HMI software n

n

RPC SINUMERIK: Data interchange between CNC and host computer See HMI software n

TPM Machine: Support for maintenance and repair See HMI software n

(57)

n 3) 2) 2) 2)

n – – x x x x n v v v –

n – – n n n n n n n n n

n

n – – x x x x v4) v v v –

n

n – – v v v v

n – – n n n n –

n – – n n n n

n

n – – x x x x n – n3) n3) –

n – – n n n n n n n n n

n

n – – x x x x – n5) – – –

n n n n

– – x x x x v

6) – v6) v6) –

n n n

– – x x x x v

6) – v6) v6) –

n n n

– – x x x x v

6) – v6) v6) –

n

n – – v v v v v6) – v6) v6) –

n

n – – x x x x v – v3) v3) –

n

n – – x x x x v – v3) – –

n – – x x x x v – – – –

n

n – – x x x x v – v3) v3) –

n – – x x x x v – – – –

n – – x x x x v – – – –

Referencias

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