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Life cycle analysis of macauba palm cultivation:

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a promising crop for biofuel production

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Ignacio A. Fernández-Coppel1, Anderson Barbosa-Evaristo2, Adriana Corrêa-Guimarães3, 4

Jesús Martín-Gil3, Luis M. Navas-Gracia3 and Pablo Martín-Ramos4*

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1 Engineering of Manufacturing Processes group, School of Industrial Engineering, University 7

of Valladolid, C/ Francisco Mendizábal 1, 47014 Valladolid, Spain.

8

2 Instituto de Ciências Agrárias (ICA), Universidade Federal dos Vales Jequitinhonha e Mucuri 9

(UFVJM), 38610-000 Unaí, Brazil.

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3Department of Agricultural and Forestry Engineering, ETSIIAA, University of Valladolid, 11

Avenida de Madrid 44, 34004 Palencia, Spain.

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4 EPS, Instituto de Investigación en Ciencias Ambientales (IUCA), University of Zaragoza, 13

Carretera de Cuarte s/n, 22071 Huesca, Spain. E-mail: [email protected]; Tel: +34 (974) 292668;

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Fax: +34 (974) 239302.

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Abstract 17

The 450 Scenario, which limits the increase in global average temperature to 2 ºC, makes it 18

necessary to take steps towards a low-carbon economy. Since the energy sector is a major 19

contribution to anthropogenic greenhouse gas (GHG) emissions, the production of biofuels can 20

play a key role in strategies aimed at climate change mitigation. In this regard, the oil derived 21

from macauba palm (Acrocomia aculeata), mainly constituted of saturated organic chains, has 22

been claimed to hold promise for the production of liquid fuels. The high potential yield, 23

diversity of co-products and various positive features of this emerging energy crop make it an 24

interesting option both from a social and an environmental point of view. Nonetheless, a full 25

environmental evaluation is still missing. In the study presented herein, the impacts produced in 26

its plantation, cultivation and harvesting phases and the associated cumulative energy demand 27

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have been determined using a life cycle analysis methodology, in addition to shedding some 28

light on its GHG intensity relative to the other energy crops it can displace. Excluding land use 29

changes and biogenic CO2 fixed by the crop, it was concluded that to produce one ton of 30

macauba fruit in Brazil, the system would absorb 1810.21 MJ, with GHG emissions of 158.69 31

kg CO2eq in the 20-year timeframe, and of 140.04 kg CO2eq in the 100-year timeframe 32

(comparable to those of African oil palm). Damage to human health, ecosystem quality, and 33

resources would add up to 16 Pt·t-1 according to Eco-indicator 99 methodology. In order to 34

account for the uncertainty derived from improvement and domestication programs, which 35

should affect current production levels, a sensitivity analysis for different productivities was 36

performed. In all analyses, fertilization was found to be responsible for ca. 90% of the impacts, 37

and hence special attention should be paid to the development of alternative fertilizer 38

management schemes.

39 40

Keywords: Acrocomia aculeata; bioenergy; Brazil; life cycle assessment (LCA); macauba;

41

sustainability.

42 43

1. INTRODUCTION 44

The increase in the energy needs for the development of our world opens the door to new 45

sources of energy that can be used as biofuels. In this regard, the Intergovernmental Panel on 46

Climate Change (IPPC) has stressed that bioenergy can play a key role in the mitigation of 47

climate change, but has also highlighted the need to take into consideration the sustainability of 48

practices and the efficiency of technologies. Thus, there is a need for crops with low emissions 49

throughout their life cycle, compatible with land sustainable management, with a low water 50

footprint, etc.

51

Amongst the emerging agroforestry crops with a high energy potential, macauba palm 52

(Acrocomia aculeata (Jacq.) Lodd. ex Mart.) has been claimed to hold particular promise 53

(Berton et al., 2013; Coimbra and Jorge, 2012; Montoya et al., 2016). It can be dedicated to the 54

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direct mitigation of climate change, due to its ability to contribute to the production of biomass 55

of high energetic power, through esterification, and therefore of bioenergy.

56

Macauba palm presents an interesting productivity that places it among the main agro-energy 57

crops: 25 t fruit·ha-1·yr-1 with a high oil content (50-75%), that is, 6200 kg of oil·ha-1·yr-1, 58

comparable to the productions obtained from African oil palm (Elaeis guineensis Jacq.) 59

(Cargnin et al., 2008; César et al., 2015; Ciconini et al., 2013; Pires et al., 2013). Given the good 60

prospects for its genetic improvement and domestication, current production is expected to rise 61

above 6500 kg oil·ha-1·yr-1, provided that in recent studies the figures for extracted oil have 62

already exceeded this amount for scenarios of 400 plants·ha-1, surpassing even African oil palm 63

in terms of liters of biodiesel·ha-1 (Colombo et al., 2017; Luis and Scherwinski-Pereira, 2017;

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Vianna et al., 2017).

65

This palm has similar characteristics to those of other forestry or agricultural residues widely 66

used in the production of biofuels, and is already acclimated to subtropical climates because it is 67

native to Brazil (Cardoso et al., 2017; César et al., 2015). Such adaptation of macauba to a high- 68

range of hydrothermal stressors facilitates the extension of its cultivation and exploitation to 69

marginal lands with grassland coverings and its implantation in slopes. Further, it is suitable for 70

the regeneration of burned land without plant cover (Motoike and Kuki, 2009).

71

Macauba palm can open up a wide range of possibilities upon combination with livestock 72

activity, with associated savings in fertilizers and the elimination of herbicides throughout the 73

life cycle of the crop (Araújo et al., 2017; Delucchi, 2010). By-products generated after the 74

extraction of the oil are susceptible of use as animal feed (Ali et al., 2017a; Ali et al., 2017b;

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Costa Júnior et al., 2015; Henrique Bernardes Pereira et al., 2013), and the endocarp of the fruits 76

can be employed for vegetal carbon production (Bhering, 2009; Ministério do Desenvolvimento 77

Agrário, 2014), as a biosorbent for heavy metals removal in wastewater (Altino et al., 2017;

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Vieira et al., 2012), or for biokerosene production (Cardoso et al., 2017; Zelt, 2018). Finally, 79

other alternative uses would be related to the potential applications of the bioactive compounds 80

present in its oil and in some other plant by-products (Dario et al., 2018; Lescano et al., 2014;

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Oliveira et al., 2016; Shahidi and de Camargo, 2016; Souza et al., 2017a).

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Amongst the positive characteristics of this crop, one may also count its potential for poverty 83

reduction and local economic development, acting as a source of employment, contributing to 84

rural development and to population fixation (Lopes et al., 2013).

85

However, regardless of aforementioned advantages, no system should be considered a priori 86

as acceptable or optimal without having studied all the involved aspects that generate emissions 87

of GHGs. The goal of this study has been to evaluate if this agroforestry crop can help mitigate 88

some of the great challenges that climate change entails for the future of the planet, and if its 89

introduction can be deemed as a strategy of adaptation to climate change and a maneuver aimed 90

at the de-carbonization of the environment in a short-term time horizon. To do so, the study 91

presented herein aims to assess the emissions produced by macauba palm plantation, cultivation 92

and harvesting in Minas Gerais, Brazil. By using a life cycle analysis (LCA) methodology, the 93

direct and indirect impacts that affect the ecosphere (Singh et al., 2013) have been estimated, a 94

sensitivity analysis has been performed, and a semi-quantitative comparison with other energy 95

crops has been conducted, paying particular attention to African oil palm. Possible adaptation 96

and mitigation strategies are outlined.

97 98

2. MATERIALS AND METHODS 99

2.1. Life cycle analysis methodology 100

A LCA methodology was chosen to study the potential impact on the environment per ton of 101

macauba fruit produced (and transported to an oil extraction factory 40 km far from the 102

plantation). Inflows (resources) and environmental outflows (emissions), were studied 103

according to ISO 14040: 2006 (Environmental management - Life cycle assessment - Principles 104

and framework), selecting an attributional LCA (ALCA) methodology (Plevin et al., 2014;

105

Recchia, 2011) to faithfully represent the environmental burden needed to produce our 106

functional unit. This approach focuses on the physical flows with environmental relevance to 107

and from a life cycle and its subsystems, tracking the energy and material used throughout the 108

supply chain of the crop studied, including all flows of the agroforestry crop (understanding the 109

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crop as a product system) throughout the agricultural operations necessary to produce it, to 110

harvest it and to transport it to the industry of extraction and process.

111

The ALCA model was preferred over the consequential LCA (CLCA) because the latter is 112

oriented to the description of how these flows are affected by the economic or policy context, 113

and thus would be more oriented to decision making.

114 115

2.2. Goal and scope 116

The objective of this study was to assess the macauba palm product system by systematically 117

evaluating the environmental impacts per ton of macauba fruit –assuming a production of 900 118

t·ha-1 in 30 years–, including the generation of pre-seedlings, seedlings, field preparation, 119

planting, cultivation, harvesting and transport of fruits to the gate of industry were they will be 120

transformed into biodiesel. The industrial phase was excluded from the analysis because of the 121

lack of a well-established and representative biodiesel production procedure for this cropa. 122

Consequently, the study included the input/output flows of raw materials, as well as energy 123

and human and animal labor. All required services (inputs, such as the transport involved to 124

provide fertilizers to the crop) and all emissions to the environment were evaluated at the 125

inventory stage (European Commission et al., 2010).

126

The ALCA “cradle to farm gate” analysis can be regarded as an “upstream” approach from 127

the oil extraction industry that gives added value to the macauba. Chronologically, it 128

encompasses all inventory phases that occur before “gate to gate” impacts can occur, prior to the 129

a It is worth noting that at present there is no consensus on any of the manufacturing stages. For instance, different approaches have been proposed for the oil extraction: using compressed propane (Trentini et al., 2017b); using n-hexane, ethyl acetate and isopropanol at low pressure (Trentini et al., 2016); by Soxhlet method with ethanol, hexane and ethyl ether (Lescano et al., 2015); using ethanol and isopropanol (Trentini et al., 2017a); etc. Moreover, different storage conditions and treatments would also need to be assessed, as they influence oil quality (Evaristo et al., 2016b). Further, there is not an agreement either on which would be the best method for conversion to biodiesel (viz., supercritical method, enzyme hydroesterification, alkaline transesterification by homogeneous catalysis with microwave irradiation, cold-flow esterification and transesterification using different alcohols, etc.) (Pereira et al., 2016; Silva et al., 2016; Souza et al., 2016).

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entry of the harvested raw material –with high calorific value– to the processing industry 130

(biodiesel production).

131 132

2.3. Indicators 133

Depending on the goal and scope of the study, one or more impact categories may be 134

included in the life-cycle impact assessment (LCIA). While global warming potential (GWP) 135

and energy consumption are often included in bioenergy system LCAs, a full environmental 136

evaluation should consider other categories related to impacts to soil, water, air, human health, 137

and ecosystems (Cherubini and Strømman, 2011; Muench and Guenther, 2013). Thus, to 138

determine the environmental burden generated by the product system, relevant impacts were 139

evaluated through three different indicators, estimating in a quantitative manner: (i) the primary 140

energy demand (with Cumulative energy demand (CED) v.1.09 method); (iii) the GHGs 141

emissions (with IPPC 2013 methodology); and (ii) the damage in terms of emissions, land use 142

and resource depletion (with Eco-indicator 99 methodology).

143

2.3.1. Cumulative energy demand 144

As regards the quantitative estimation of the total energy demand in the life cycle of the 145

system, CED v.1.09 provides a measure of the primary energy demand of the product, that is, 146

the energy content of energy carriers that have not yet been subjected to any conversions, while 147

taking losses due to transformation and transport fully into account. The necessary energy per 148

functional unit is expressed in MJ, and normalization is not part of this method.

149

Characterization factors are divided in 5 impact categories: non-renewable, fossil; non- 150

renewable, nuclear; renewable, biomass; renewable, wind, solar, geothermal; and renewable, 151

water (Frischknecht et al., 2007; Weidema et al., 2013).

152

2.3.2. IPCC 2013 methodology 153

The IPCC 2013 method is the successor of the IPCC 2007 method and has been developed 154

on the basis of the Climate Change 2013 report (IPCC, 2014). This method evaluates the factors 155

that affect climate change with a timeframe of 20 and 100 years, using CO2eq units. However, 156

the characterization factors do not include the indirect NO2 formation of nitrogen emissions; do 157

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not take into account the radiative forcing from NOx, water, sulfate, etc. emissions in the lower 158

stratosphere or in the upper troposphere; do not take into consideration the range of indirect 159

effects proposed by the IPCC; and do not include the formation of CO2 by CO emissions. The 160

methodology used in this study corresponded to version 1.02 (March 2016) for the 20-year 161

timeframe and to version 1.09 (August 2014) for the 100-year timeframe.

162

2.3.3. Eco-indicator 99 methodology 163

Eco-indicator 99 (EI-99) is a damage-oriented methodology for calculating the impacts on 164

three main categories (endpoints): damage to human health, expressed in DALY ("disability 165

adjusted life years") units; damage to ecosystem quality, measured in PDF·m2·yr, where PDF 166

stands for "potentially disappeared fraction"; and damage to resources, measured in MJ of 167

surplus energy. As regards the weighting model, in this study the egalitarian archetype was 168

chosen, which has a very long term perspective and that takes into account all possible effects.

169

The aggregated LCA results are expressed in points (Pt) per unit of analyzed material/process.

170 171

2.4. Functional unit and system boundaries 172

In the study presented herein, the functional unit was a metric ton of macauba with 36%

173

humidity.

174

The system boundaries are depicted in Figure 1. They included the production of pre- 175

seedlings (nursery), seedlings, preparation of the land, planting, cultivation, harvesting and 176

transport to the extractive industry located 40 km apart from the plantation. The transportation 177

of the necessary machinery to carry out the planting, the transportation of the fertilizers and 178

agrochemical products, and -in general- all the inflows and outflows of each of the two systems 179

(technological and natural) that integrate the ecosphere were also taken into consideration.

180

[FIGURE 1]

181

The use of the macauba crop was assumed to be the extraction of oil for biofuel production, 182

either in its purest state or as a base for mixing with other hydrocarbons. The production or use 183

of by-products was not taken into consideration in the system (see section 2.10, in which all 184

items excluded from the analysis are detailed), which was limited only to the primary 185

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production of the functional unit. Further, any interaction of aforementioned functional unit 186

with other products or systems that are not part of this study, such as economic interactions or 187

interactions with other non-evaluated technical systems, was discarded (since they cannot be 188

taken into account in an ALCA methodology). Intending to include all these interrelations 189

would surely alter the output of the results object of the study.

190 191

2.5. Assumptions 192

It should be clarified that, in relation to the spatiotemporal location of the study, it was 193

conducted with data referring to Minas Gerais, Brazil in 2017, which that cannot be directly 194

extrapolated to other regions (Chiaramonti and Recchia, 2010; Ossés de Eicker et al., 2010). For 195

the extrapolation of crop LCA, the use of Modular EXtrapolation of Agricultural LCA 196

(MEXALCA) method would be the preferred approach, as it does not discard processes nor 197

jeopardize the understanding of the production system upon derivation of LCIA results for a 198

crop in a specific (target) country using the LCIA data of the same crop in another (original) 199

country (Roches et al., 2010).

200

A plantation of macauba palm with an extension of 30 hectares, 40 km far from a medium- 201

sized city of about 15,000 inhabitants (Mirabella, State of Minas Gerais, Brazil) and 70 km far 202

from a large city of 360,000 inhabitants (Montes Claros, State of Minas Gerais, Brazil) is 203

proposed.

204

The selected area for the plantation is in the Minas Gerais (Brazil) region, near 16°29'54.90"

205

S, 44°4'12.43" W geographical coordinates, at an altitude of 818 m above sea level. This region 206

is part of a neotropical savannah that includes parts of Brazilian federal states and extends from 207

the Equator to the Tropic of Capricorn, and is representative of the potential growing areas for 208

this agroforestry crop (Falasca et al., 2016). According to Köppen classification, the Cerrado 209

biome exhibits a typical Aw climate (humid tropical savannah) with a distinct dry season 210

between May and September. The average annual precipitation is 1200 mm.

211

Since in this area there are no commercial plantations older than seven years, both 212

consumption and production have had to be estimated beyond the 8th year.

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The total amounts of inputs/machinery/human labor per hectare of macauba palm plantation 214

is summarized in Table S1. The transport of raw materials/machinery was assumed to be carried 215

out from different centers/cities: for the production of macauba pre-seedlings, 366 km; for the 216

production of macauba seedlings and their transportation to the plantation, 366 km; for the 217

heavy machinery rented for the land preparation and planting operations: 70 km; for the 218

purchase of machinery (tractors and agricultural machinery) for agroforestry tasks, 40 km; for 219

the acquisition of fertilizers (6:30:6, 20:5:20, 10:10:10 nitrate, phosphorus, potassium, with 220

boron, zinc, copper, urea, lime and KCl microelements), 70 km; and for the acquisition of 221

agrochemicals (herbicides and insecticides, in particular thermicides and formicides), 70 km.

222

Transportation media have been restricted to those currently existing in Brazil, employing a 223

maximum payload of 20 t.

224

The fertilization treatments discussed in previous paragraph was deemed as optimal to 225

maximize fruit production in the agrometeorological conditions of the area of study. The 226

objective was to provide plants with the necessary macro- and microelements to complete their 227

vegetative cycle, obtaining a favorable development and an excellent productivity, without 228

introducing factors that could alter the potential of biomass per unit of area (Machado et al., 229

2015).

230

The extraction, esterification or final disposal of the residues generated by the crop in its 231

industrial phase were not included, and no recovery, reuse, recycling or use of by-products that 232

can be obtained from the waste generated from the macauba plantation were considered (see 233

section 2.10). For instance, the agricultural by-product obtained from the exploitation of the 234

palm trees referred to as "tusa" (empty palm bunch, rachis of the macauba), which is a 235

lignocellulosic material that contains 60-65% moisture and 1-3% vegetable oil, was not taken 236

into consideration. The phase of use of the biofuel generated after the industrial extraction phase 237

was not considered either.

238

The expected macauba production was estimated by sampling 100 wild (non-cultivated) 239

macauba plants in the surroundings of the plantation considered in this paper. The number of 240

fruit bunches was counted, resulting in an average of 2.39 bunches per plant, with a standard 241

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deviation of 1.37 and a median of 2. For these same 100 wild macauba plants, fruits were 242

weighed, obtaining an average of 24.52 kg of fruit per bunch with a standard deviation of 8.27 243

and a median of 24.58 kg per bunch. Thus, considering 461 macauba palm trees arranged in a 244

5×5 m frame equilateral triangle distribution (i.e., 21.65 m2 per macauba palm tree), with an 245

average of 2.39 bunches per palm tree and an average weight of 24.52 kg of fruit per bunch, a 246

total production per hectare of 900 t over the 30 years of cultivation would result. This would be 247

in good agreement with the results reported by Lopes and Steidle Neto (2011).

248

A propos of the use of the land, it was supposed that it was not modified (see section 2.10), 249

conserving the silvopastoral exploitation system (i.e., the destruction of forest or the change of 250

land use were not contemplated in the study). To include the effect of indirect land use change 251

effects (ILUC) on GHGs, a CLCA would be needed (McManus and Taylor, 2015; Plevin et al., 252

2014; Rajagopal, 2014), which is beyond the scope of this work.

253 254

2.6. Data and data quality 255

The data used in the LCA corresponded to current and real agricultural production processes 256

that use cultivation methods, raw materials, phytosanitary products, fertilizers (NPK) and 257

machinery for African oil palm production.

258

Both the machinery used and the means of transport corresponded to the geographical area 259

where the study was carried out (Minas Gerais, Brazil) and to agricultural processes, machinery 260

and conditions that are currently in force. Existing technologies were used for the materials, 261

products and agroforestry area that came into play, appropriate for a limited geographic area as 262

well as for a defined spatiotemporal window (less than three years from the obtaining of the data 263

to the preparation of this study).

264

These data satisfied all the requirements to define the chosen functional unit and ensured that 265

the study was within the defined system limits.

266

The integrity used in this study was higher than 97% (percentage of measured or estimated 267

flow). The remaining 3% would not be representative and would have no significant impact on 268

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the study as a whole. No phase or stage that was expected to modify either the conclusions or 269

objectives of the study was excluded.

270 271

2.7. Life cycle inventory 272

The life cycle inventory (LCI) was carried out with the following databases (with data 273

updated as of June 2017 and that corresponded to the year 2017): Ecoinvent 3.4, Agri-footprint, 274

EL CD, Industry data 2.0, LCA food DK, EU & DK Input Output Database, Methods (based on 275

existing ESU database in Swiss IO Database), Swiss Input Output Database, USA Input Output 276

Database, US Database System Expansion and USLCI.

277 278

2.8. Allocation 279

The allocation of the inflows/outflows of the different products was carried out by means of 280

a “physical allocation” with data on the energy used and from the mass/quantity and hourly 281

distribution of each one of the tasks of each of the processes considered throughout the entire 282

cultivation process. All the stages and sub-stages leading to the functional unit result were taken 283

into account.

284 285

2.9. Reproducibility, coherence and representativeness 286

The LCA of the functional unit under study can be deemed as reproducible by culture 287

methods that can be produced with the same inputs and outputs into the environment taken into 288

account in this study. All the necessary data are available and complete in this work, so that it 289

can be repeated in an experimental manner. The data used in this LCA study are technically and 290

scientifically valid and are in accordance with the reality of the country where it is 291

geographically located. The data handled in this study (viz. processes, flows, materials, tillage, 292

labor and energy required) are representative of current cultivation processes, geographically 293

referred to Minas Gerais, Brazil and with a space-time window of three years, to ensure an 294

optimal representativeness of each of the handled parameters.

295 296

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2.10. Further clarifications to the study 297

Explicit consideration shall be given to the possible limitations of the conclusions due to 298

parts of the product system that were excluded from the analysis. The following points were 299

intentionally not taken into consideration in this study:

300

− The effects of soil transformation from pasture/woodland into agroforestry land. As 301

noted above, the current use of the land is conserved, not generating deforestation of 302

virgin jungle or lands with a current silvicultural use.

303

− The impact on biodiversity due to land use transformation.

304

− The externalities created by the cultivation of the macauba, such as by-products 305

susceptible to employment in animal feed, charcoal generation, etc.

306

− The use of by-products from pruning/harvesting in animal feed or other use.

307

− The CO2 emitted by the burning of by-products of the macauba plantation.

308

− The biogenic CO2 fixed by the crop in the plant mass created by the plantation.

309

− NH3, N2O, N2 and NO emitted by the plantation to the atmosphere.

310

− The burning of residues during land preparation, their destruction or the originated CO2. 311

− The coverage of the land with other crops associated with the macauba during the initial 312

stages of growth, until it enters into production.

313

− The emissions produced by the pruning waste deposited in the soil, biomass in 314

decomposition.

315

− The percolation of fertilizers, N and K, from the soil of the plantation.

316

− The contamination with heavy metals (Hg, As, Cr, Se, Ni, Mo, etc.) by percolation 317

resulting from the use of fertilizers.

318

− The emissions produced when using pesticides in the plantation.

319

− The emissions derived from land cover in the plantation, decomposing biomass.

320

− The recycling of polyethylene from the bags of macauba seedlings.

321

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− The recycling / reuse of fertilizer containers (sacks), insecticides / phytosanitary / 322

formicidal / insecticide containers at a packaging of plant protection products waste 323

collection point.

324

− The recycling of seedling containers and polystyrene trays.

325

− The empty return and the average load of the means of transport in the material 326

transport system.

327

− The necessary infrastructures for the implementation, handling and transport of the 328

products.

329

− The elimination of the plantation once it reaches the end of its production period (after 330

30 years).

331 332

2.11. Software 333

Simapro v.8.2.0.0 software (PRé Sustainability, Amersfoort, The Netherlands) was used in 334

this study.

335 336

3. RESULTS 337

3.1. Cumulative energy demand methodology 338

As regards the quantitative estimation of the total energy demand in the life cycle of the 339

system, the obtained result for the case of study was 1810.21 MJ per ton of macauba fruit, 340

broken down into three main activities according to the following Sankey diagram (Figure 2a).

341

[FIGURE 2]

342

The energy embedded in the system would thus mostly correspond to the cultivation stage 343

(90.93%), followed by the harvest (6.98%) and the tree planting (2.09%). Attention should be 344

paid to the fact that 89.41% of the energy required in the cultivation stage would be invested in 345

activities related to the fertilization of the plantation.

346 347

3.2. IPCC 2013 methodology 348

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In relation to the climate change factors of IPCC with a timeframe of 20 years, the results are 349

shown in Figure 2b. The set of activities aimed at the maintenance and conservation of the 350

plantation would represent 92.87% of the total CO2 emissions per ton of fruit obtained. It is 351

worth noting that out of those 147.38 kg CO2eq·t-1 of fruit associated to the cultivation stage, 352

fertilizers would be responsible for 90.85% of the GWP.

353

The results for the 100-year timeframe are summarized in Table 1. In this case, the total 354

GWP would add up to 140.04 kg CO2eq per ton of macauba fruit. The cultivation stage would 355

involve 92.4% of the total emissions and, out of those 129.37 kg CO2eq·t-1, fertilizers would 356

account for 89.5% of the GWP.

357

[TABLE 1]

358 359

3.3. Eco-indicator 99 methodology 360

As concerns the impacts on air, water, soil, land use, land occupation, soil conversion, MJ 361

for material extraction, MJ of energy extracted, MJ of energy used, etc. created by the system, 362

they are summarized for the three main categories in Figure 3. It follows that the activity that 363

has the greatest damage to human health, to the quality of the ecosystem and to resources is the 364

cultivation stage, accounting for 92.1%, 88.4% and 89.4% of the total endpoints, respectively.

365

On the other hand, the initial plantation (which encompasses the pre-cuttings, cuttings 366

(saplings), open streets, land preparation and planting saplings operations) represented less than 367

2% of the damage in all the three categories.

368

[FIGURE 3]

369

A breakdown of the damage for all the impact categories is depicted in Figure 4. One may 370

observe that most of the impact associated to macauba cultivation corresponded to the 371

respiratory inorganics category (ca. 40%), i.e., respiratory health risks resulting from winter 372

smog caused by emissions of dust, sulphur and nitrogen oxides to air. Fossil fuels depletion 373

accounted for ca. 29% of the damage, followed by carcinogens (toxicological risk and potential 374

impacts of carcinogenic chemicals released into the air, water, soil, and agricultural soil), which 375

represented ca. 15% of the total damage, and by climate change (with ca. 9% of the total 376

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damage). The fossil fuel score can be ascribed to the amounts of fossil fuels used in the 377

agrochemicals production, in crop-related operations involving machinery (tilling) and in 378

transportation (both inside the plantation and from the plantation to the oil extraction factory), 379

which would also be responsible for the scores in respiratory inorganics and climate change.

380

The use of phytosanitary products and fertilizers would in turn be the main cause for 381

carcinogens.

382

[FIGURE 4]

383

If one focuses only on the cultivation stage, which –as noted above– would be responsible 384

for most of the damage, the impact throughout the 30 years of cultivation for several of the 385

operations is shown in Figure 5. The fertilizers used (viz. urea, phosphate fertilizer y potassium 386

fertilizer) would be responsible for 88% to 93.5% of the total impacts generated, depending on 387

the category, while the impact associated with lime, pyrethroid, glyphosate, 2,4- 388

dichlorophenoxyacetic acid, weed-killers, insecticides, formicides, mowing, transportation, etc.

389

would account for the ca. 10% remaining damage. This is line with other studies for other 390

energy crops (Ndong et al., 2009; Rodrigues et al., 2014; Siregar et al., 2015).

391

[FIGURE 5]

392 393

3.4. Sensitivity analysis 394

A sensitivity analysis was conducted by changing the productivity of the macauba crop per 395

hectare, provided that the ongoing domestication and breeding programs of this species for oil 396

yield –which have revealed specimens with a potential to produce as much as 10 t oil·ha-1·y-1 397

(Galembeck and Abreu Filho, 2017)– would represent an importance source of uncertainty that 398

could affect results and conclusions (Castro et al., 2017; Simiqueli et al., 2018). The inputs for 399

pre-cuttings, cuttings, the plantation and the cultivation were kept fixed, while those associated 400

with the harvest stage were modified (as a consequence of the differences in the transport of the 401

fruits inside the plantation and from the plantation to the oil extraction factory). Results are 402

summarized in Figure 6.

403

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As regards the CED, it would change from 1721.22 MJ·t-1 for a productivity of 800 t·ha-1 to 404

1449.33 MJ·t-1 for a productivity of 1000 t·ha-1 (ca. 34 MJ/25 t of fruit on average). Thus, 405

increasing the crop productivity from 800 to 825 t·ha-1 would decrease the CED by 2.90%, 406

while by increasing the productivity from 975 to 1000 t·ha-1 a 2.35% reduction would be 407

attained.

408

The GWP values with the IPCC 2013 methodology in the 20-year timeframe would range 409

from 177.48 kg CO2eq·t-1 to 143.66 kg CO2eq·t-1 for productivities of 800 t·ha-1 and 1000 t·ha-1, 410

respectively. This would imply that an increase in productivity of 25 t·ha-1 would entail, on 411

average, a reduction of ca. 4.2 kg CO2eq. As the productivity is increased, the changes are again 412

less marked: increasing the productivity from 800 to 825 t·ha-1 would decrease emissions by 413

2.96%, while increasing the productivity from 975 to 1000 t·ha-1 would decrease emissions by 414

2.4%.

415

If the 100-year timeframe is considered instead, the emissions would range from 156.55 kg 416

CO2eq to 126.82 kg CO2eq for productivities of 800 t·ha-1 and 1000 t·ha-1, respectively. In this 417

case, an average decrease of ca. 3.7 kg CO2eq would be attained upon an increase in 418

productivity of 25 t·ha-1. 419

Apropos of the damage to the environment, estimated with EI-99, it would vary between 420

17.83 Pt·t-1 (for a productivity of 800 t·ha-1) and 14.49 Pt·t-1 (for a productivity of 1000 t·ha-1).

421

An increase in crop productivity of 25 t·ha-1 would result in an average decrease of around 0.42 422

Pt, with a maximum decrease of 2.84% for the 800 to 825 t·ha-1 productivity improvement and a 423

minimum decrease of 1.92% for the 975 to 1000 t·ha-1 improvement.

424

[FIGURE 6]

425 426

4. DISCUSSION 427

4.1. Comparison with other energy crops 428

It should be stressed that the scarcity of case studies on LCA of the cultivation stage of 429

energy crops (most studies focus on the actual biofuel production stage (Castanheira and Freire, 430

2016)), together with the differences between studies (in terms of the chosen indicators, the 431

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assumptions, the boundaries, the secondary data, data quality, etc.), make it impossible to make 432

direct comparisons (Chiaramonti and Recchia, 2010; Shonnard et al., 2015). Furthermore, 433

although the majority of the studies in the literature have focused on GHG emissions and energy 434

requirements (Shonnard et al., 2015), there is no common agreement in relation to the units (i.e., 435

results may be expressed per ton of fruit/fresh fruit bunches, per ton of crude oil, per ton of 436

refined oil, per ton of biodiesel, per ha, per MJ, etc.), which further which jeopardizes the 437

comparison between studiesb. 438

For instance, the treatment of biogenic carbon may lead to significant differences in LCA 439

results: Rodrigues et al. (2014) studied the GHG balance of crude palm oil from E. guineensis 440

for biodiesel production in Brazil and concluded that the system worked as a carbon sink 441

because it fixed approximately 1.1 times more CO2 than it released: the system could attain a 442

sequestration of 166.42 kg CO2eq·t-1 of crude palm oil or up to 207.96 kg CO2eq·t-1 by partial 443

substitution of synthetic fertilizers by organic ones (a strategy from which the system presented 444

herein could also benefit). However, this negative emissions balance would result from taking 445

into consideration the large quantity of CO2 captured during the growth of palm trees, whereas 446

in the study presented herein such biogenic CO2 fixed by the crop in the plant mass created by 447

the plantation was excluded from the analysis, as noted in subsection 2.10. A reduction of 448

approximately 10 Mg·ha-1 of CO2 for each hectare planted with A. aculeata may be expected 449

throughout its production cycle (César et al., 2015).

450

Rivera-Méndez et al. (2017) analyzed the carbon footprint of the production of African oil 451

palm fresh fruit bunches (FFB) in Colombia and estimated the emissions in 118 kg CO2eq·t-1 of 452

fresh fruit bunches, slightly lower (ca. 8.8% lower) than the 129.37 kg CO2eq·t-1 estimated 453

herein for the cultivation stage of macauba.

454

Silalertruksa et al. (2017) studied the environmental sustainability of African oil palm cultivation 455

in different regions of Thailand. GHG emissions results (estimated using IPCC 2007 GWP100) 456

b For instance, refined oil and not crude oil should be used for the functional unit, since different crude oils contain different levels of impurities and free fatty acids that are removed in the refinery stage (hence, the crude oils are not substitutable in a one to one ratio) (Schmidt, 2015).

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varied over a large range: from 183 kg CO2eq·t-1 FFB in the Northeast and 137 kg CO2eq·t-1 FFB in 457

the North to 94 kg CO2eq·t-1 FFB in the South, depending on the productivity, growers’ practices 458

and the transport of raw materials. Stichnothe and Schuchardt (2011), who studied the GWP of 459

African oil palm production in Indonesia and Malaysia, also found GWP100 values (using 460

IPCC 2007 methodology) slightly above 100 kg CO2eq·t-1 FFB for its cultivation (excluding land 461

use change (LUC), since if rainforest or grassland is converted to palm oil plantations in 462

Malaysia or Indonesia, this would cause between 1850 and 425 kg CO2eq·t-1 of FFB). For 463

comparison purposes, the GWP100 (recalculated with IPCC 2007 methodology to allow 464

comparison) for macauba cultivation was 141.54 kg CO2eq·t-1 of fruit, so it would be close to or 465

slightly higher than the average GWP100 for African oil palm.

466

If one expresses the results per MJ, in a meta-analysis of over 70 environmental LCA studies of 467

liquid transportation biofuels in the Pan American region, Shonnard et al. (2015) concluded that the 468

GHG emissions (excluding the LUC effect) of African oil palm cultivation were on average 25 g 469

CO2eq·MJ-1. Taking a lower heating value for biodiesel of 37.1 MJ·kg-1 (Iriarte et al., 2012), a 470

density of 0.916 g·cm-3, and considering that 1 t of macauba fruit yields 200 l of biodiesel (Colombo 471

et al., 2017; del Río et al., 2016; Evaristo et al., 2016a), a GWP value of 23.34 g CO2eq·MJ-1 472

would result, which again is very similar to that of palm oil biodiesel.

473

In terms of CED, Harsono et al. (2012) studied the energy balances of E. guineensis oil 474

biodiesel in Indonesia and concluded that the total energy input for commercial plantations was 475

81.82 GJ·ha-1·yr-1. Subtracting the industrial phase and the land use change contributions, the 476

energy input would be 45.73 GJ·ha-1·yr-1. If one compares it with the values for macauba, 477

(1810.21 MJ·t-1 of macauba fruit × 900 t·ha-1) / 30 yr = 54.3 GJ·ha-1·yr-1, the energy input would 478

be higher for macauba, but its higher biodiesel yield (ca. 200 l biodiesel·t-1 fruit for macauba) 479

would compensate for it, in such a way that the total energy input in GJ·t-1·yr-1 biodiesel would 480

be very similar: 10.66 for African oil palm vs. 10.86 GJ·t-1·yr-1 biodiesel for macauba palm.

481

Apropos of other energy crops, Siregar et al. (2015) studied the LCA of African oil palm and 482

physic nut (Jatropha curcas L.) as a feedstock for biodiesel production in Indonesia. They 483

found that the values of 100-year GWP (IPCC 2007) for producing 1 t of biodiesel fuel from 484

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African oil palm and Jatropha curcas were 2568.82 and 1733.67 kg CO2eq, respectively. Upon 485

subtraction of the oil extraction and biodiesel production stages, the impact derived from the 486

planting, cultivation and harvesting stages would add up to 1378.36 and 817.25 kg CO2eq·t-1 487

biodiesel, respectively. Assuming that the biodiesel yield per ton of macauba fruit is ca. 200 l 488

(0.184 t), and considering that for 1 ton of fruit the GWP was 141.54 kg CO2eq (recalculated with 489

IPCC 2007 methodology), the GWP100 per ton of macauba-derived biodiesel would be around 490

769.2 kg CO2eq, so it would be lower than those of the other two crops. Regarding the energy 491

consumption, it was 25667 MJ·t-1 biodiesel for African oil palm and 15872 MJ·t-1 biodiesel for 492

Jatropha curcas, higher than the 9838.1 MJ·t-1 biodiesel for macauba.

493

In the case of biodiesel derived from castor-bean (Ricinus communis) oil, Amouri et al.

494

(2016) reported that GHG emissions during the cultivation stage were 452.38 kg CO2eq·t-1. 495

Assuming that the oil content in castor-seeds is ca. 43%, and taking into consideration its density 496

(0.96 g·cm-3), 412.8 l oil per ton of seeds would be obtained, resulting in a GWP of 1.09 kg CO2eq·l- 497

1 biodiesel for Ricinus communis. In turn, the GWP emissions for macauba (using Impact 2002+

498

methodology, to allow a certain degree of comparison) would be noticeably lower (147.38 kg 499

CO2eq/200 l biodiesel, i.e., ca. 0.74 kg CO2eq·l-1 biodiesel).

500

Finally, Schmidt (2015) compared the IPCC's GWP100 for several different refined vegetable 501

oils and found that the agricultural stage involved 3016, 976, 718 and 949 kg CO2eq·t-1 of oil for 502

palm oil, rapeseed oil, sunflower oil and peanut oil, respectively. Considering that the estimated 503

GWP100 for macauba (recalculated with IPCC 2007 methodology) was 141.54 kg CO2eq·t-1 of fruit 504

and that 25 t fruit·ha-1·yr-1 result in 6200 kg of oil·ha-1·yr-1 (0.248 conversion factor), the GWP100 505

value per ton of oil would be 570.7 kg CO2eq, lower than those of the four aforementioned oils.

506 507

4.2. Adaptation and mitigation strategies 508

As noted by Dislich et al. (2017), strategies are required to improve the capacity for local 509

adaptation to reduce climate impacts and maintain regional stability in oil production. An in- 510

depth analysis of the opportunities offered by macauba palm cultivation to mitigate the share of 511

GWP emissions that directly depend on land use and land management techniques is beyond the 512

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scope of this study (for an analysis of bioenergy as a climate mitigation option within a 2 ºC 513

target, the interested reader is referred, for instance, to the recent works by Creutzig et al.

514

(2015); Röder and Thornley (2016); Souza et al. (2017b)). Nonetheless, in view of the LCA 515

results, which show that the impact in all three indicators could mostly be ascribed to NPK 516

fertilization, a brief comment on this matter may be useful.

517

Adaptive nitrogen and soil health management strategies should be regarded as a must with a 518

view to mitigating and adapting to climate change in the case of macauba cultivation. An overall 519

reduction of N-fertilizer use would lead to a significant reduction of the associated CO2

520

emissions from the Haber-Bosch process that produces these fertilizers, from their 521

transportation and application, and would reduce losses of nitrous oxide too, which is by far the 522

largest source of greenhouse gas emissions associated with agriculture. To reduce N2O 523

emissions from applied N fertilizer, the four main management factors (commonly known as the 524

4R’s) should be implemented: namely, right N application rate; right formulation (fertilizer 525

type; possible replacement by other fertilizers that are equally effective but of less polluting 526

origin or waste that can enter the life cycle of the product mainly by fertilizers of organic 527

origin); right timing of application; and right placement. Best agricultural practices should be 528

established with the help of sensors and an adequate fertilizer plan adapted to the needs of the 529

crop and the expected productions. A reduction of nutrient losses by up to an average of 30 530

percent may be obtained with such improved management practices, according to the 531

International Fertilizer Association.

532

The use of technologies such as foliar application; coated soluble granules (to allow 533

controlled release of nutrients in the root zone); urea deep placement (to improve nitrogen 534

recovery); addition of inhibitors (to slow the conversion of urea fertilizer to ammonia and 535

thereby minimize potential ammonia loss to the atmosphere); and fertigation are also amongst 536

the options that would need to be contemplated so as to effectively minimize the negative 537

impacts of fertilizers on the environment. Besides, organic agriculture strategies should be 538

examined, in line with IPCC’s Assessment Report, as they offer added benefits (e.g., recycling 539

of crop waste intensifies biological activities of soils, enhances biodiversity as well as nitrogen 540

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fixation and improving phosphorous availability by symbiosis; organic farming builds up soil 541

fertility and increases or conserves soil organic matter; it can synchronize supply and demand of 542

nutrients, conserving water and sequestering CO2 into the soil, etc.). In short, improving soil 543

health, carbon and nitrogen management would provide win-win opportunities, increase profits 544

and decrease environmental losses, as shown, for instance, in the study by Rodrigues et al.

545

(2014) mentioned above.

546

Finally, attention should be paid to the fact that improvements will be required in the 547

macauba palm nutrients uptake efficiency by breeding for suitable root systems: prolonged root 548

uptake and better remobilization of nutrients are targets for breeding, provided there is sufficient 549

plasticity of these characteristics (Rival, 2017).

550 551

5. CONCLUSIONS 552

A full environmental evaluation, including not only global warming potential and energy 553

consumption, but also other categories related to impacts to soil, water, air, human health, and 554

ecosystems was conducted for Acrocomia aculeate planting, cultivation and harvesting, using 555

IPCC 2013, CED and EI-99 methodologies. It was found that the introduction of macauba palm 556

as a candidate for the production of biofuels a priori presents environmental benefits as 557

compared to energy crops such as rapeseed, sunflower, castor seed or physic nut. Moreover, the 558

100-year GWP (ca. 140 kg CO2eq·t-1 of fruit) and CED (1810.21 MJ·t-1 of fruit) associated with 559

its cultivation would be comparable to those of Elaeis guineensis. Nonetheless, from the LCA it 560

becomes apparent that there is room for improvement in terms of the impacts produced, in 561

particular in relation to fertilizers, which contributed with ca. 90% of the GHG emissions, 562

energy consumed by the crop and damage to all the environmental impact categories.

563

Consequently, future lines of research aimed at the development of alternative fertilizer 564

management schemes, including for instance the replacement of conventional NPK solid 565

fertilizers by foliar fertilizers or compost, should have a remarkable effect on the sustainability 566

of this emerging energy crop.

567 568

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ACKNOWLEDGMENTS 569

P.M.-R. would like to thank Santander Universidades for its financial support through the 570

“Becas Iberoamérica Jóvenes Profesores e Investigadores, España” scholarship program.

571 572

CONFLICTS OF INTEREST 573

The authors declare no conflict of interest.

574 575

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