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Fundamentals of Permanent Magnets

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Fundamentals of Permanent

Magnets

(2)

Magnetic Orientation

Isotropic Anisotropic

(non-oriented) (oriented)

•Magnetic strength is the same in all directions

•Can be magnetized in any direction

•Almost all bonded magnets

•Magnetic strength is greatest in the oriented direction

•Can be magnetized only in the oriented direction

•Almost all sintered magnets

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(3)

Main Magnetic Properties

 Residual induction - B

r

 Coercive force - H

c

 Intrinsic coercive force - H

ci

 Maximum Energy Density – (BH)

max

 Maximum Working Temperature - Tw

 Reversible Temperature Coefficient - -%Br/C

 Curie Temperature - Tc

(4)

Main Types of Magnet Materials

 Alnico

 Ferrite

 Samarium Cobalt

 Neodymium Iron Boron

 Bonded Grades of the Above Types

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(5)

Typical Supplier Data Sheet

(6)

Hysteresis / Demagnetization Curve

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(7)

I

I

Hci

Br, Bi

-H Hc

-B

+H +B

(BiH)max

(8)

Temperature Effects

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25.0 22.5 20.0 17.5 15.0 12.5 10.0 7.50 5.00 2.50 H (KOe) 15.0

13.5

12.0

10.5

9.00

7.50

6.00

4.50

3.00

1.50 B (Kg)

Alnico Ferrite SmCo NdFeB(SH)

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Magnet Characteristics

Materials Typical Shapes Pro Con

Cast Alnico

AlNiCo Rods, Bars, U shape and other cast type

High Br High working T

Good T coef.

Very Low Hc High cost

High L/D Requires Cast Sintered Alnico

AlNiCo Powder pressed to shape Complex shapes High Br, T

Requires Tool High cost Low market Ceramic/Ferrite

SrFe2O3 Blocks, Rings, Arcs, Discs Most flux for $ High usage Low corrosion

Low Br Requires tool Simple shapes Samarium

Cobalt SmCo

Blocks, Rings, Discs Arcs, Segments

No corrosion Very low T coef

Stable, No tool

Very expensive Simple shapes High Co content Neodymium

NdFeB Blocks, Rings, Discs Arcs, Segments

Highest magnetic properties No tooling

Corrodes Low working T Difficult to Mag Bonded Grades

All materials

Difficult geometries Can be insert molded

or over-molded

Complex shapes Various resins

High tooling Low magnetics

High volumes

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Cast Alnico Magnets

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Ferrites / Ceramics (SrFe 2 O 3 )

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Neodymium, Neo, NdFeB

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Injection and Compression Molded

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Referencias

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