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V3.0

Instrucciones de servicio y de montaje

Partes de la máquina y esquemas de instalaciones eléсtricas

G3700 ROLLE 8

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V3.0 MONTAJE

Selección del lugar de montaje

El lugar de montaje debe satisfacer las siguientes exigencias:

-elegir una superficie plana y horizontal;

-la superficie debe ser seca;

-que sea sin presencia de polvo encima y alrededor de ella;

-el suelo debe ser firme y tener una capacidad de carga suficiente;

-estar conectada a la red de alimentación eléctrica.

La máquina está diseñada solamente para uso en interiores!!

No haga funcionar la máquina en un entorno con riesgo de explosión!!

Desembalaje

1. Desmonte la parte superior y la parte delantera del calón de madera. Ahora ya puede accede a los canales de elevación de la máquina a través del montacargas.

2. Retire todos los bloques de madera que sirven para apoyo de la máquina.

3. Para sacar la máquina del cajón, utilice un montacargas.

Puesta en marcha de la máquina

1. Para compensar las ligeras desigualdades del suelo utilice los tornillos de nivelación. La placa de base debe sujetarse

firmemente al suelo.

2. Para desmontar los tornillos de fijación de la placa utilice una llave Allen.

3. Levante la columna a su posición de funcionamiento normal y apriete los tornillos de fijación.

Nota: Levantando la columna se pueden dañar los cables. Tenga cuidado de no pellizcar o apretar los cables.

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Instrucciones de mantenimiento

-Clean the machine. Use a clean, dry cloth to remove dust and grime.

-Use a clean cloth (together with cleaning spray) for the folder rollers

of film distributor when necessary.

V3.0

Diariamente

Mensualmente

Cada 6 meses

-Limpie la máquina. Utilice una toalla limpia y seca para quitar el polvo y las impurezas.

- Cuando sea necesario, utilice una toalla limpia (junto con un espray de limpieza) para limpiar el rollo de presión del distribuidor de la película.

- Verifique el disco de freno del distribuidor de la película

-Verifique la cadena de transmisión del distribuidor de la película.

- Verifique la correa trapezoidal de la base (si es necesario, ajuste el grado de tensión).

- Lubrique la cadena de la base.

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Partlist G0188600 Rolle 8 Page 1

1 G0188700 Platform 1 Pcs

2 G0189800 Column 1 Pcs

3 G0190600 Film Carriage 1 Pcs

4 G0190000 Vertical Motion 1 Pcs

5 G0192300 Upper Limit Switch 2 Pcs

6 G011360001 Shaft for Hinge 2 Pcs

7 61002653 Socket Set Screw Cone Point 2 Pcs

8 51010241 Hexagonal screw,full threaded 4 Pcs

9 51010046 Spring washer 4 Pcs

10 51010020 Ground plate 4 Pcs

11 G0157500 Film Cutting Device 1 Pcs

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60

421

2575 1650 840

2694 2926

1 6

2

7 3

5

4

8 9 10

11

G0188600 Rolle 8

1:15

NCh NCh

Model Number

Page

1 / 1

Drawing Number Date Replaced Scale

Description Drawn

Designer Weight

This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems

(6)

Partlist G0188700 Platform Page 1

1 G01888COL3 Turn Table 1 Pcs

2 G01029COL1 Cover 1 Pcs

3 G0100300 Support Roller 9 Pcs

4 G0100700 Tensioner 1 Pcs

5 G0101500 Central Motion 1 Pcs

6 G01000COL1 Base 1 Pcs

7 G0102100 Transmission 1 Pcs

8 G0168100 Accessory Set 1 Pcs

9 G0102700 Plate with Electric Motor 1 Pcs

10 61001888 Roller chain 16 1 Pcs

11 61001881 Belt 1 Pcs

12 G01030COL1 Board 2 Pcs

13 62002986 Inductive Switch 1 Pcs

15 51010041 Hexagon nut 1 Pcs

16 51010199 Hexagonal socket-head screw 1 Pcs

17 61000505 Hexagonal socket-head screw 4 Pcs

18 51010111 Hexagonal socket-head screw 3 Pcs

19 51010046 Spring washer 3 Pcs

20 51010020 Ground plate 2 Pcs

21 51010017 Ground plate 4 Pcs

22 51010013 Spring washer 4 Pcs

23 51010090 Hexagonal socket-head screw 4 Pcs

24 51010021 Hexagonal socket-head screw 1 Pcs

25 51010017 Ground plate 4 Pcs

26 51010192 Hexagonal socket-head screw 4 Pcs

27 G016690001 Spacer Bush 1 Pcs

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A

10 11

12

14 15 16

18 19 20 17

21 22 23

24

25 26

3

4 5

6 13 7 2 9

8 1

A [ 1 : 1 ] 27

G0188700 Platform

1:5

PBa PBa

Model Number

Page

1 / 2

Drawing Number Date Replaced Scale

Description Drawn

Designer Weight

This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems

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Partlist G0100700 Tensioner Page 1

1 G0100800 Bronze Sleeve 1 Pcs

2 G0145700 Wheel 1 Pcs

3 G0101000 Shaft 1 Pcs

4 G0101100 Stud 1 Pcs

5 G010120001 Spring 1 Pcs

6 G0100600 Carrier 1 Pcs

7 51010308 Securing ring for shaft 1 Pcs

8 51010020 Ground plate 1 Pcs

9 51010046 Spring washer 1 Pcs

10 51010041 Hexagon nut 1 Pcs

11 51010011 Hexagon nut 2 Pcs

12 51010015 Ground plate 2 Pcs

13 51010041 Hexagon nut 1 Pcs

14 51010241 Hexagonal screw,full threaded 1 Pcs

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13

3 2

1 9

6 8

10

11

5

14

4

7

12

Date Replaced Scale

Description Drawn

Designer Weight

/

ITW Mima Packaging Systems

G0100700

1:1

PBa GBo

Model Number

Page

1 1

Drawing Number

This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted

Tensioner

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Partlist G0102100 Transmission Page 1

1 G0102200 Chain Wheel 1 Pcs

2 G0102300 Support Sleeve 1 Pcs

3 G0102400 Sleeve 1 Pcs

4 G01020COL1 Driving Belt Wheel 1 Pcs

5 51010017 Ground plate 4 Pcs

6 51010013 Spring washer 4 Pcs

7 51010009 Hexagonal screw, full threaded 4 Pcs

8 51010198 Hexagonal socket-head screw 1 Pcs

9 61002802 Groove ball bearing 2 Pcs

10 G0168800 Sliding Sleeve 1 Pcs

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347,5 48,7

17 41,5

1 2 8 10 3 9 5 6 7 4

G0102100

1:2

PBa GBo

Model Number

Page

1 / 1

Drawing Number Date Replaced Scale

Description Drawn

Designer Weight

This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems

Transmission

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Partlist G0101500 Central Motion Page 1

1 G0101600 Bearing Cap 1 Pcs

2 G0101700 Groung Plate 1 Pcs

3 G010180001 Sleeve 1 Pcs

4 G01013COL1 Chain Wheel 1 Pcs

5 51010020 Ground plate 4 Pcs

6 51010046 Spring washer 4 Pcs

7 51010111 Hexagonal socket-head screw 4 Pcs

8 51010027 Hexagonal screw,full threaded 1 Pcs

9 51017031 Groove ball bearing 1 Pcs

10 51010462 Hexagonal socket-head screw 3 Pcs

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9 1 2

4 5

6 7

8 3

1 7 ,5

7 3 ,5 0 1 0

M

6 4 m a x .

86 M

8

m in .

10

7 8 m a x . 2 5

5 9 ,5 0 m in .

280

Weight

Central motion

G0101500

20.10.2005

1:1

Gbo PBa

Model Number

Page

/ 1 1

Drawing Number Date Replaced Scale

Description Drawn

Designer

This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems

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Partlist G0190000 Vertical Motion Page 1

1 G0190200 Driving Unit 1 Pcs

2 G01901COL1 Stopper 1 Pcs

3 51010461 Hexagonal socket-head screw 2 Pcs

4 G0190400 Support Sleeve 5 Pcs

5 G01905COL1 Guiding 1 Pcs

6 61003298 Chain 1 Pcs

7 51015012 Joint link n:o11 1 Pcs

8 G0103900 Tensioning Unit 1 Pcs

9 51010020 Ground plate 2 Pcs

10 51010046 Spring washer 2 Pcs

11 51010041 Hexagon nut 2 Pcs

12 51010461 Hexagonal socket-head screw 2 Pcs

13 51010252 Hexagonal screw,full threaded 5 Pcs

14 51010005 Spring washer 5 Pcs

15 51010015 Ground plate 5 Pcs

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2 3

5 4

6

1

12

8

15 14 13

9 10 11 7

2272

60

128

A

20 A

2589

SECTION A-A

G0190000

12.12.2008

Vertical Motion

1:5

PBa PBa

Model Number

Page

1 / 1

Drawing Number Date Replaced Scale

Description Drawn

Designer Weight

This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems

(16)

Partlist G0190600 Film Carriage Page 1

1 G01907COL3 Carrier 1 Pcs

2 G0192100 Plate Microswitch 1 Pcs

3 62003014 Limit Switch 1 Pcs

4 51010332 Hexagonal socket-head screw 1 Pcs

5 51010110 Ground plate 1 Pcs

6 51010919 Spring Washer 1 Pcs

7 51010109 Hexagon nut 1 Pcs

8 51010041 Hexagon nut 6 Pcs

9 51010020 Ground plate 6 Pcs

10 51010046 Spring washer 6 Pcs

11 G0192800 Lever 1 Pcs

12 G0169100 Optical detector with cable 1 Pcs

13 51010049 Hexagonal socket-head screw 2 Pcs

14 51010013 Spring washer 2 Pcs

15 51010017 Ground plate 2 Pcs

16 51010050 Hexagon nut 2 Pcs

17 51010039 Hexagon nut 2 Pcs

18 51010003 Spring washer 2 Pcs

19 51010049 Hexagonal socket-head screw 2 Pcs

20 G01908COL3 Carrier Roller Guiding 1 Pcs

21 G0191000 Guiding Roller 1 2 Pcs

22 G0191500 Distance Sleeve 2 Pcs

23 G0191300 Guiding Roller 2 Pcs

24 G01926COL3 Cam 1 Pcs

25 51010560 Hexagon socket cap screw 2 Pcs

26 51010319 Ground plate 2 Pcs

27 61002073 Spring washer 2 Pcs

28 51010709 Hexagonal socket-head screw 2 Pcs

29 51010013 Spring washer 2 Pcs

30 51010017 Ground plate 2 Pcs

31 G01059COL1 Fastening Plate 1 Pcs

32 G01053COL1 Plate 1 Pcs

33 51010137 Hexagonal socket-head screw 2 Pcs

34 51010560 Hexagon socket cap screw 1 Pcs

35 G01909COL3 Carring Plate Cam 1 Pcs

36 51011108 Hexagon socket cap screw 4 Pcs

37 51010389 Ground plate 4 Pcs

38 61002504 Spring washer 4 Pcs

39 51010172 Hexagon nut 4 Pcs

40 61002703 Fastening set 1 Pcs

41 61003300 Energy Transfer Chain 1 Pcs

42 51010056 Hexagonal socket-head screw 1 Pcs

43 G0189000 Brake Roller 1 Pcs

44 G0180800 Pressing Roller 1 Pcs

45 51010886 Hexagonal socket-head screw 4 Pcs

46 G01919COL3 Right Hinge 1 Pcs

47 51010050 Hexagon nut 1 Pcs

48 51010456 Hexagonal socket-head screw 1 Pcs

49 G01920COL3 Plate Limit Switch 1 Pcs

50 G01918COL3 Left Hinge 1 Pcs

51 61002658 Screw 6 Pcs

52 G01897COL3 Cover 1 Pcs

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12

11 20

21 22 23 24

31 32

35 33

41 40 36 37 38 39

43 42 44

17 18 19

46 45 47

48 50 51 52

49 4 5 6 7

3 2 8 9 10

13 14 15 16

34 30 29 28

1

25 26 27

G0190600

22.12.2008

Film Carriage

19.270

1:5

PBa PBa

Model Number

Page

2 / 2

Drawing Number Date Replaced Scale

Description Drawn

Designer Weight

This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems

(18)

Partlist G0189000 Brake Roller Page 1

1 G012230001 Clamp 1 Pcs

2 G01219COL2 Lever 1 Pcs

3 G010770001 Spring 1 Pcs

4 G010780001 Press Sleeve 1 Pcs

5 61002157 Handle 1 Pcs

6 G0108400 Brake Disc 1 Pcs

7 G0108500 Brake Roller 1 Pcs

8 61002659 Screw 2 Pcs

9 61002658 Screw 1 Pcs

10 51010173 Hexagon nut 1 Pcs

11 G0192500 Sleeve 1 Pcs

(19)

2

1

3

4

5

6 7

8

10 9

11

G0189000

1:2

PBa PBa

Model Number

Page

2 / 2

Drawing Number Date Replaced Scale

Description Drawn

Designer Weight

This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems

Brake Roller

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Partlist G0186200 Electrical Components Rolle 8 Page 1

02U1 62002513 Frequency converter 0.75kW 1 Pcs

62003008 Logik Stick 1 Pcs

01U2 62003009 Power Supply 1 Pcs

01F1 62003011 Circuit Breaker 16A 1 Pcs

01F2 62002420 Circuit Breaker 1 Pcs

01K1 62000317 Contactor 1 Pcs

01S1 62003012 Double-headed pushbutton 1 Pcs

01S1 62000387 Contact block 1NO 1 Pcs

01S1 62000190 Contact block 1NC 2 Pcs

01S1 62003013 LED Green 1 Pcs

02K2 62000318 Contactor 1 Pcs

02K3 62000318 Contactor 1 Pcs

01ES1 62001879 Emergency stop button 1 Pcs

02P1 62001874 Potentiometer 1 Pcs

02SW1 62003010 Selector-Switch 2 positions 1 Pcs

01R1 62002418 Relay 1 Pcs

01R1 62002419 Relay holder 1 Pcs

01R2 62002418 Relay 1 Pcs

01R2 62002419 Relay holder 1 Pcs

01SH1 62002986 Inductive Switch 1 Pcs

01OS1 62001318 Photocell 1 Pcs

01SU1 62002989 Limit Switch 1 Pcs

01SD1 62002989 Limit Switch 1 Pcs

01SS1 62003014 Limit Switch 1 Pcs

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