DESCRIPCIÓN DEL ARMARIO
DE CONTROL DEL ROBOT FANUC
! "# $%$ %$& '( % )(* +, -! " % *( - -!./ % . 01!2 (
3
INDICE:
1. INTRODUCCIÓN...
1.1. Partes del Armario de Control1.2. Arquitectura del Controlador 1.3. Flujos de Control
2. ASPECTO DEL ARMARIO DE CONTROL FANUC...
2.1. Vista Externa e Interna del Armario de Control3. FUNCIONES DE LOS COMPONENTES...
4. TARJETAS PC...
4.1. TARJETA DE LA CPU PRINCIPAL (A16B-3200-0031)4.2. TARJETA DE CONTROL DEL PARO DE EMERGENCIA. (A20B – 1007 – 0490) 4.3. TARJETA POSTERIOR (BACKPLANE).
4.4. TARJETA DEL PANEL DE OPERADOR. (A20B – 2100 – 0470, 471) 4.5. TARJETA DE E/S DE PROCESO EA (A16B – 3200 – 0230)
4.6. TARJETA DE E/S DE PROCESO EB (A16B – 3200 – 0231) 4.7. TARJETA DE E/S DE PROCESO FA (A16B – 2203 – 0420) 4.8. TARJETA DE E/S DE PROCESO CA (A16B – 2201 – 0470) 4.9. TARJETA DE E/S DE PROCESO CB (A16B – 2201 – 0472) 4.10. TARJETA DE E/S DE PROCESO DA (A16B – 2201 – 0480)
5. SERVO AMPLIFICADORES...
5.1. LED DEL SERVO AMPLIFICADOR6. FUENTE DE ALIMENTACIÓN...
6.1. DIAGRAMA DE BLOQUES DE FUENTE DE ALIMENTACIÓN.6.2. SELECCIÓN DE LAS BORNAS DEL TRANSFORMADOR 6.3. COMPROBACIÓN DE LA FUENTE DE ALIMENTACIÓN PSU
7. CONEXIÓN...
8. PERIFÉRICOS, SOLDADURA AL ARCO E INTERFACES DE LA
HERRAMIENTA...
& 8.1. DIAGRAMAS DE BLOQUES DEL INTERFACE PARA DISPOSITIVOS PERIFÉRICOS
!
" !
8.2. COMBINACIÓN DE INTERFACES DE DISPOSITIVOS PERIFÉRICOS 8.3. SEÑALES EN LAS TARJETAS DE E/S DE PROCESO
8.4. INTERFACE PARA DISPOSITIVOS PERIFÉRICOS, EQUIPOS DE SOLDADURA Y HERRAMIENTAS
# $ % &' ( )" * + *
# )" * + , - (* . ,
#/ 0 * * & * + *
8.5. ESPECIFICACIONES DE LOS CABLES PARA DISPOSITIVOS PERIFÉRICOS Y EQUIPOS DE SOLDADURA AL ARCO
* * & 1 23 4 + . 5 6 !
* * & 1 #23 4 + . 5 6 !
/ * * & * + 17 23 4 + . 5/# !
8.6. CABLES DE CONEXIÓN PARA PERIFÉRICOS, ELEMENTOS TERMINALES Y EQUIPOS DE SOLDADURA AL ARCO
* )" * % &'
* * * % &'
/ * * * . ,
4
1. INTRODUCCIÓN
1.1. Partes del Armario de Control
1 ' + " 1 5 " + 1 " " ,!' 6 ' + ( 1 " * " !( 1 5 + 1 5 ' 1' 1 7 " + 1 + + + " 1 ' + ( 1 1 ' '( + " '( + 1 ( " + + + + 1 5 8( ' 1 " "* ! 0 " "* 6 1' " ' + ( ' ' !7 1' " 1( ' + " 1+ 1 5 8' ' 6' ' ( 1' " ' + ( ' + 9 : ; . " 1+ + 1 ' 96 '(1 " + ; <' + ( + + 1 <' + 0 + 1 5 1 ' . / "* + 1 " " , " + 1 ' 7 " ( 1 " + 15 -+ -+-+ = -+ 1 934> ;6 1* " +.+ ? 1 + +" + 9+ ( 1 ( 1 + +" + + 1( 1+ " 1;6 ? 1 + ( " !7 ( 51 1 " ' " "* + 1 5 " 7 ( ' ) 5 " ' " 1 " '*+ 1 5/ " + = 7 ( 51 '(1 "* + 1 " + + + 1 1"* + 1 ( . + + ' 1 + ( ' "* 9 ' 1;! + + + + " ! ' + ( ' "* %1 1 ' ! ( + 5 . "*' 1 ' + ( 1 + 1 ' + " 1+ 5
Esquema del interior de un controlador FANUC
+ '/ + 1 1 ' 1* " " + ' ! 1 ' + " 1 1 ' " ' 1' "* !(1 ! ' + 6 ' + . 1"*
@ 1.2. Arquitectura del Controlador
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
E
Diagrama de bloques del controlador (cabina i)
F 1.3. Flujos de Control 1" '( + ( "( 111 . + 1 ( " + 1 . 1+ " 1 1+ 1 ' ( ' 1 ! " + ( 1( ' + " + ""* + ' .' ! 1 " '( + ( "( 1 1- 1 (1 " "* + 1 6 " ! + C( .,D 9 ' + ;6 " + . 1"+ +( 1 . " 1+ + 1 " 1" ' + 7 ! . 1 + '( ( 0+ ! 1 ' " ( " + ( "( 1 ' + . " ' + + ( "* 1 ' " ( " + + " + " 1"* G 5 0 ""1 + '( ' "# ' 6 " + + ""1 ( 1 ( + + ! . 1< 1 + ( "* !1 1 6+ " 16' + . " ' + + ( 1 ' 1 7 " " 5 ' 1( " + 1 1- + ' " ( " + ( 6 " <' + ' " ( " + '/ ( 7 ? + ( ", " + ' " ( " + ! ' 6 "1. ! 1- 1 " + " '( + ( "( 16" '( + + 0 ! ( " . ' + + +.+ 1 + 1 ' + " 1 " " " + 5 " '< !1 7 " 7 ( + " ' " " 1" '( + ( "( 1!6 1 " ! "" + " 1 ' ' + 5 0 + 1 ' 7 " 1 . 0 + ( ' 1 '(1 "* + 1" 1+ 0 +" 1 1( ' + " 1( 1 5 / 1' " + 1 ' ' ( ' + 1 ' + " 19 ;!' 7 1( ' + 1' " 1 + 1 " = " 9 : ; " ' + 7 0 " 1" '( + ( "( 1 " + + ' ' + ( ' '5B ( + + "+ + " ' + + 1 ' 1 + ( ' "* 1 ' 1 1" '( + ( "( 1 0 " 1( ' + " 1 + ( ' ! 1" '( + ( "( 1 0 " 1 + " + 5 6 " ' " " 1 + 1 + + 15 1 0 " "* + "" + ' .' ! 1" '( + ( "( 1 " 5 " ' . " 1 - + ' ' + " ' " "* !+ + + 1 " 1" '( + + 0 1" 1+ + 0 1- 1 (1 " "* + 1 6 " 6 ., 1 " + ' .' " + ' .' " ' "* + . 1"+ + 6 . ( " ( " + + 1 . " 1+ + 1 " 1" " +" + ( "* ( . + " ' ( 1" '( + + 0 !6" + " 11! 1 ' '/ " ' + 1 0 !+ " . 1" 16 "*+ + 1 '
H
2. ASPECTO DEL ARMARIO DE CONTROL FANUC
2.1. Vista Externa e Interna del Armario de Control
( " 6 " '( ( + . 1 ' < 1' + 1 + 1 + + ' "/ " ! (1" "* 6 (" " ( + " "* ( ' + ' + 1 + ' + 1
Vista externa de la cabina R-J3 i
I
Vista externa de la cabina R-J3 B
$
3. FUNCIONES DE LOS COMPONENTES
8 4 * 9: 9: ! 0 ( "( 1 " ' " ( " + ! " " ( B " !' ' 6 1 " " + " 1+ 1 " 5 + 1 ( + 0 ( "( 1 " 1 1 . ' " ' + ( "* 61 + 1 . '(1 " + 84 + , 5+ ; <: , * (, * J 6( . +. ( + 0 + " " '( ( (1" " 7 "16 = + ( " + + + = ' + 1 ' + 1 ( + 1' 1+ + 1- +"# + + !( + 1 "" . ( + = " " + ' + 1 ! 84 + , * * , 5+ 1 '5 ' + ( + ' " ! 1+ " " ' B " 61 ( " + 1 . '(1 " + 8: &+ *, " 9 :! + ++ + 1' "* ' 1 1' "* 9" 1 ; + . 1 + 9" " ; 84 + , = * ! + 0 + " " '( / ' + 5 0 + " " '( (1" ( 84 , * 0 > 4 .9 ! + 1 ( " "16 + 1 ( ' "* + 1 5 1- ' + + + + 6 1 + + 1 ' + " 1 +" 1 ( 11 + " 11,7 + 9 ;+ 1 ' 1 8 % , *& 1 . '(1 " + " 1 1 ' + ( " + 1 . ' ! 1" + " + ! 1 ! 5 6" " + " 1 * 89 * 5 6 ( 1( 1+ ( + 1- + ( " + 1 5 6 " '( 5 + ( ( 1 ' ) 6 " ( " " 0 + ' ' ( " ( + + + 1 + '/ 1" " + ( + ' " 84 & , 1 ' + ( " ' + " ( 1 ' + " 1( 1 ' + 1 ' + 1 " ( &H$>
8$ (+ " + ' 1 " ' + 1 ' + 1 ' + " 1! ' + ( " ' 1" + 1 . + . 1 + " 1 ' !1 + + ( " /" " + + 6 ( ( 1 7 ( 8? * 5 * 1 ' 1 + 1 ' + " 1 81 * @ + + " 1 - " 1 " ' -+ 1 . ' " " +"# 1 ' 1 . '(1 " +
3
4. TARJETAS PC
0 + " " '( / ( ( + + /5 " K 1' ! 1 +/7 1- 0 11 '5B + " 5 1 1- "* + 1 ( + . " "* 6 1 " + + 1 +" + 0 + " " '( / + "16 1 0 + " " '( ( "( 16 '/ 0 * '*+ 1 1+ # - 1' 1 0 + " " '( ( "( 1 0 ( " " + " ! +" + 6 ( 1 1+ (1/ " 1 ( ( # 6 " " ( 1 (1" 95 "L(1 ;4.1. TARJETA DE LA CPU PRINCIPAL (A16B-3200-0031)
Tarjeta de circuito impreso de la CPU principal.
9 % & "
&
4.2. TARJETA DE CONTROL DEL PARO DE EMERGENCIA. (A20B – 1007 – 0490)
9;
4.3. TARJETA POSTERIOR (BACKPLANE).
Tarjeta posterior(a).
4
Tarjeta posterior(b).
@ 4.4. TARJETA DEL PANEL DE OPERADOR. (A20B – 2100 – 0470, 471)
E 4.5. TARJETA DE E/S DE PROCESO EA (A16B – 3200 – 0230)
Tarjeta de E/S de proceso EA.
9 % & "
* % . (* 0 * $BC29 M+ " + 1 + . "#(
FE N $ @ N $$E3;
F 4.6. TARJETA DE E/S DE PROCESO EB (A16B – 3200 – 0231)
Tarjeta de E/S de proceso EB.
9 % & "
* % . (* 0 * $BC29 M+ " + 1 + . "#(
FE N$ @ N$$E3;
O> H & P 2 =
H
Tarjeta de E/S de proceso FA.
9 % & "
+
* % . (* 0 * $BC9 + " + 1 + . "#(
FE N $ @ N$$E3;
I 4.8. TARJETA DE E/S DE PROCESO CA (A16B – 2201 – 0470)
Tarjeta de E/S de proceso CA.
9 % & "
* % . (* 0 * $BC9 M+ " + 1 + . "#( FE N $ @ N $$E3;
3$ 4.9. TARJETA DE E/S DE PROCESO CB (A16B – 2201 – 0472)
Tarjeta de E/S de proceso CB.
9 % & "
* % . (* 0 * $BC9 + " + 1 + . "#( FE N $ @ N$$E3;
3 4.10. TARJETA DE E/S DE PROCESO DA (A16B – 2201 – 0480)
Tarjeta de E/S de proceso DA.
9 % & "
* % . (* 0 * $BC9 + " + 1 + . "#( FE N $ @ N $$E3;
33
5. SERVO AMPLIFICADORES
( " " " + 1 . '(1 " + + ( + + + 1 7 ( "
5.1. LED DEL SERVO AMPLIFICADOR
1 . '(1 " + + 1 ' 6 + ' " 1- 1 1 ' +" + ( 1 !" 1 + '5B 1 +" "* + 1 ' 1 "# +
34
6. FUENTE DE ALIMENTACIÓN
6.1. DIAGRAMA DE BLOQUES DE FUENTE DE ALIMENTACIÓN.
3@
3E 6.2. SELECCIÓN DE LAS BORNAS DEL TRANSFORMADOR
1 "" 1 ' + 6" " " " + " " 1 * + 1' "* 1 "" 15 + " )* + 1 ' + + ' 7 1 * + 1' "* ' + Q $R N @R + 1 * +" +
3F
3H 6.3. COMPROBACIÓN DE LA FUENTE DE ALIMENTACIÓN PSU
+ ++ + 1' "* " ( ( + 0 +
? * * &+ *, "
3I
7. CONEXIÓN
( + " 5 5 . ' 1" ) + 1B" " + 1 ' + " 1 " 9 + ' + 517 ; ' + 517 + 1" ) + 1B" " 9" 5 ; SSSSSSSSSSSSSSSSSSS +" 1 " ) 1B" " % % % % % % % % % % % % % % % % % +" " )* ' "/ "&$
8. PERIFÉRICOS, SOLDADURA AL ARCO E INTERFACES DE LA
HERRAMIENTA
" ( 1 = + 1 1 ' ( B " "16 0 + " " '( 1 "" < 1 (1" "* 51 4 9;+ 11 1 0 + " " '( 6 + + 51 4 95; +" 1 + + 7 ( + 5" + 1 ' + 1 ( 4 ' 1 5" "* + 0 6 + + 4 & *, &' : D+ + * * , * : D+ + * * , *&
&3
8.1. DIAGRAMAS DE BLOQUES DEL INTERFACE PARA DISPOSITIVOS PERIFÉRICOS
" "* ' + ' + 517 + " + 1 ' ( B " 6 ( " " "
!
&&
" !
&4 8.2. COMBINACIÓN DE INTERFACES DE DISPOSITIVOS PERIFÉRICOS
!? " " ( + ( . ( B " ( + '(1 ' + 1 " 5 + " 1 ( + % 0 + = + ( " % 0 + = + ( " % 0 + = + ( " % + ++ = ' + 1 9@ ; % + ++ = ' + 1 9 + ++ " Q + +5 Q + ++ )( * + " '5 "* + '/ + + + + " 1 " 5 + ! " / + ' !" " " ( '/ + 11 !? " 0 + + + '5 "* + + 0 = + + '5 "* + 0 = + +
&@ 8.3. SEÑALES EN LAS TARJETAS DE E/S DE PROCESO
J 6 H + + + 9 ; )"1 . 63$ 1+ + + 9 ; )"1 . 0 + " " '( + = ? 1 / + 1 " + = + ( " " " + ( ' 1 !" + " '5 + * ' 0 9 ? 1 1 = ! / + 1 + 6 0 + = + ( " ; * " '< + 1 ? 1 + + ( 1 ( 4 + 1" " 3 / + Q34 > 9" '< ; " + 0 + = + ( " 51 ' 1 ? 1 + 0 + " " '( + = + ( " 0 * *
&E
&F
8.4. INTERFACE PARA DISPOSITIVOS PERIFÉRICOS, EQUIPOS DE SOLDADURA Y HERRAMIENTAS
# $ % &' ( )" * + *
(1" 51 1 ( + 0 + = + ( "
&H
Outputs A1
&I
4$
Outputs A2
4
Inputs A2
4&
#/ 0 * * & * + *
(1" 51 1 0 + = + ( " % !
4F
8.5. ESPECIFICACIONES DE LOS CABLES PARA DISPOSITIVOS PERIFÉRICOS Y EQUIPOS DE SOLDADURA AL ARCO
1"1 " 6 1 " 51 !+ 5 / 1 / + + + " ""*
* * & 1 23 4 + . 5 6 !
* * & 1 #23 4 + . 5 6 !
4H
A $ B< FEG< 9 1 9 1E;H1E B 5 A <4B 4 1 E< A I
J:E9B $ BA$ $:1 A 1 B
* )" * % &'
4I
* * * % &'
@$
Conector del cable de conexión de dispositivos periféricos (Honda Tsushin Kogyo)
/ * * * . ,
@ # * , " 1 + ( . ( B " 1- + " 51 ' ( + ! " '(1 ' ( 11+ !" ' 1 ( " " " + 1 51 9; 0 )" + 1 ++ @$"' ( ( 1" 51 1 + ++ " 1 1 +'/)' + 1" 51 + 5 1 &$' 1 51 ( + ( " 1" 51 " ' + + 9( " )* + + ( . ( B " ; Tabla (a). " 1 1 ' ' 1 1- + " 51 ' ( + !" #1 + ) ' 1 )51+ +!" ' 1 ( " " " + 1 51 95; 1 + + 1" 51 + ' + ' 7 " 1 # ' 6 7 1 ' ? " ( + ' . " '(1 ' 1 1+ ++ " 51 ' 1" 51 " ' + + 9( " )* + 1 # ' ; Tabla (b).
@3