Comments:___________________________________________ e. Ensure that filter spring retainers have been installed.
Comments: ___________________________________________ f. Check lube oil sampling valves for proper location, hand wheels, and caps.
Comments: ___________________________________________ g. Check lube oil strainer basket for damage.
Comments: ___________________________________________
h. Shift lube oil strainer to check shifting chain for freedom of movement and material condition.
Comments: ___________________________________________ i. Inspect lube oil strainer packing nut for excessive leakage.
Comments: ___________________________________________ j. Check lube oil filter and strainer vent valves for proper operation.
k. Ensure that valves in the lube oil system that could obstruct the flow of oil to the engine have been locked fully open with proper locking devices.
Comments: ___________________________________________
l. Check for completed PMS on testing of lube oil system relief, bypass, and pressure- regulating valves.
Comments: ___________________________________________ m. Ensure that all sump drain valves are locked closed and capped.
Comments: ___________________________________________ 11. Turbocharger.
a. Inspect turbocharger compressor rotating assembly for damage and/or oil seal leakage.
Comments: ___________________________________________ b. Ensure that turbocharger rotor is not binding.
Comments: ___________________________________________
c. Inspect external surface of the turbocharger for evidence of exhaust gas and jacket water leaks.
Comments: ___________________________________________ d. Remove cover and inspect turbocharger after cooler for dirt, fin damage, oil
contamination, and jacket water leaks.
Comments: ___________________________________________ e. Verify that the 1/16-inch shims have been installed for proper adjustment of
turbocharger to exhaust manifold height.
Comments:___________________________________________ f. Measure bearing and thrust collar clearance. Record on data sheet.
Comments: ___________________________________________ g. Measure inducer and blower casing clearance. Record on data sheet.
Comments: ___________________________________________ 12. Fuel oil system.
a. Inspect flexible coupling for uneven or excessive wear.
Comments: ___________________________________________ b. Ensure that coupling PMS is being accomplished.
Comments: ___________________________________________ c. Inspect fuel oil booster pump drive shaft oil seal for evidence of leakage.
Comments: ___________________________________________
d. Ensure that strainer T-handle turns freely.
Comments: ___________________________________________ e. Check internal condition of strainers.
Comments: ___________________________________________ f. Inspect filter and strainer drain valves for proper operation.
Comments: ___________________________________________ g. Check fuel oil filter vent valves for proper operation.
Comments: ___________________________________________ h. Ensure that fuel filter-shifting device operates properly.
Comments: ___________________________________________ 13. Flexible hoses, piping, and fittings.
a. Inspect flexible hoses for cracks, fraying, rubbing, swelling, and deterioration. Comments: ___________________________________________ b. Inspect pipe hanger and flexible hose supports.
Comments: ___________________________________________
NOTE
Fuel and lube oil systems are not permitted to have galvanized fittings.
14. Air intake system.
a. Inspect filter element for cleanliness and completeness; ensure that filter element is firmly seated in housing.
Comments: ___________________________________________ b. Inspect air filter cover gasket for proper fit or deterioration.
Comments: ___________________________________________
c. Inspect air ducting from filter-to-turbocharger air inlet for cracks, missing sections, loose or missing nuts, bolts, and rivets.
Comments: ___________________________________________ 15. Safety devices.
a. Ensure that label plates for remotely operated safety devices identify correct engine and function.
b. Check low lube oil pressure and high jacket water temperature alarms for audibility by using test button.
Comments: ___________________________________________ c. Remotely operate the emergency trip (inspect for frayed wire and improper
connection.)
Comments:___________________________________________ d. Check manual trip stop lever cap screw for tightness and retainers for wear.
Comments:___________________________________________ e. Randomly check condition of flange spray shields.
Comments:___________________________________________ 16. Holset coupling and shafting power train.
a. Visually inspect outer ferobestos bushing.
Comments:___________________________________________ b. Check ferobestos bushing bolts for proper installation and correct type.
Comments:___________________________________________
c. Check axial locking device for freedom of movement and ensure that it is lubricated and welded according to current PMS requirements.
Comments:___________________________________________
d. Ensure that grease fittings have been removed and plugs installed on modified clutch and brake assemblies.
Comments:___________________________________________
e. Check Sier-bath coupling for air leaks according to current PMS requirements. Comments:___________________________________________
f. Ensure that Sier-bath coupling has been greased according to current PMS requirements.
Comments:___________________________________________
g. Check clearance between Holset coupling spider and flywheel according to current PMS requirements.
Comments:___________________________________________
h. Inspect pedestal bearings for oil leaks and ensure that foundation bolts have been torqued to required specifications.
Comments:___________________________________________
NOTE
Depending on the results of the visual inspection, a more thorough inspection of the entire exhaust system may be required.
This applies to items 17b, c and d.
i. Inspect clutch and brake shoes and drums for excessive wear and for cleanliness. Comments:___________________________________________
j. Inspect clutch and brake shoe torque bars and side plate holes for wear and elongation.
Comments:___________________________________________
k. Check Holset coupling rubber blocks for cracks, elongation, chafing, and melting (overheating).
Comments:___________________________________________ 17. Exhaust system.
a. Visually inspect engine exhaust system in space for leaks during operational test. Comments:___________________________________________
b. Check engine exhaust muffler for baffle separation and deterioration (if applicable). Comments:___________________________________________
c. Inspect spring hangers for material condition, proper tension, and indications of movement.
Comments:___________________________________________ d. Inspect exhaust stacks for cleanliness, fire and safety hazards.
Comments:___________________________________________ e. Inspect the generator exhaust silencer hand hole covers for leaks.
NOTE
The upper hand hole cover should be welded shut.
Comments:___________________________________________ f. Inspect generator exhaust silencer mounting pads for wear and deterioration.
Comments:___________________________________________
g. Check exhaust pipe/silencer drain valves for freedom of movement and clogging. Comments:___________________________________________
18. Intake and exhaust manifolds.
a. Inspect air and exhaust elbows for proper securing devices, installation, and leaks. Comments:___________________________________________
b. Check heat shields for proper installation.
Comments:___________________________________________
19. Heat exchangers and temperature regulation valves. a. Inspect heat exchangers for external leaks.
Comments:___________________________________________
b. Inspect jacket water Amot valve manual/automatic levers for proper operation. Comments:___________________________________________
c. Inspect lube oil Amot valve manual/automatic levers for proper operation (applies only to SSDG).
Comments:___________________________________________ d. Check condition of Fulton Sylphon valve.
Comments:___________________________________________ e. Check for correct level of water in the expansion tank.
Comments:___________________________________________
f. Ensure that zinc maintenance is being performed on the jacket water cooler and generator air cooler according to current PMS requirements.
Comments:___________________________________________ 20. Gages and instruments.
a. Check for proper operation, installation, and calibration during operational test. Comments:___________________________________________
21. Crankcase exhaust system.
a. Check baffle plates for correct installation and cleanliness.
Comments:___________________________________________ b. Check all fittings for tightness.
Comments:___________________________________________