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Marco teórico

CAPÍTULO 3: MARCO TEÓRICO

3.6. VALOR PERCIBIDO Y ATRIBUTOS DEL DESTINO TURISMO PATRIMONIAL

3.6.3. Atributos en un destino patrimonial

TR TR

TR TROUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOO OUBLESHOOTING TING TING TING TING

6-2

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

Fault Code

141

Reason Effect (Only when fault code is

active) Engine Oil pressure sensor signal is shorted low. Warning

No engine protection for Lube Oil Pressure. No effect on engine performance.

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Lube Oil Pressure sensor open

Engine harness defective

Inspect the sensor for damaged, corroded, bent, broken, expanded or pushed back pins. If sensor pins are found damaged, replace the sensor.

Also inspect the sensor for dirt, debris, moisture in or on the sensor pins.

If observed, flush the dirt, debris, moisture from the sensor pins.

Check the lube oil pressure sensor as per sensor specification. If it is not as per sensor specification, replace the sensor.

Check the sensor supply voltage between pin ‘G’ and pin ‘J’ of engine harness. If no sensor supply voltage is observed, check the engine harness for continuity.

Check supply voltage = 5V if the lube oil pressure sensor signal wire (pin ‘H’) is shorted to + 5V sensor supply wire pin ‘G’ in the engine harness. If short is observed in the harness, repair the wires, that have short circuits or replace the engine harness.

OK

ECPG Malfunctioning Replace the ECPG.

6-3

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OK

OK

OK

OK

OK

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Insufficient lube oil in engine

Lube Oil Pressure sensor not at correct location on engine

Lube oil diluted with fuel or coolant

Full flow lube oil filter(s) plugged

Lube oil suction tube broken or tube seals leaking

Malfunction lube oil pressure regulator in lube oil filter head.

Lubricating oil pump malfunction

Check the dipstick calibration.

Check the oil level in the engine.

Add oil if level below dipstick mark.

Check the mounting location of lube oil pressure sensor on engine. Refer to engine specification. If location is incorrect, relocate sensor and check operation.

Check for fuel or coolant contamination in the lube oil.

If contaminated, remove the cause.

Drain all the oil in engine and fill the fresh lube oil in the engine.

Replace lube oil filter(s).

Remove oil sump. Inspect/replace the suction tube.

Remove oil sump. Inspect/replace suction tube.

Inspect lubricating oil pump. repair or replace the pump if necessary.

Fault Code

143

Reason Effect (Only when fault code is

active) Engine Oil Pressure has dropped below the warning

threshold for low lube oil pressure.

Warning

Low lube oil pressure warning relay driver is energized.

No effect on engine performance.

6-4

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

Fault Code

143 Contd.

Reason Effect (Only when fault code is

active) Engine Oil Pressure has dropped below the warning

threshold for low lube oil pressure.

Warning

Low lube oil pressure warning relay driver is energized.

No effect on engine performance.

OK

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Sensor getting + 5 V supply

Engine harness defective

ECPG Malfunctioning

Check the sensor supply voltage between pin ‘G’ and pin ‘J’ of engine harness. If not, check the engine harness.

Check the continuity between connector ‘A’ and engine harness (pin ‘G’, pin ‘H’ or pin ‘J’). If no continuity is observed, repair the wires that have short circuits or replace the engine harness.

Replace the ECPG.

OK

Lube oil pressure sensor defective

Check the lube oil pressure sensor as per sensor specification. If it is not as per specification, replace the sensor.

6-5

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPGOperation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

Fault Code

144

Reason Effect (Only when fault code is

active Engine coolant temperature sensor signal is shorted high. Warning

No engine protection for coolant temperature. No effect on engine performance.

OK

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Coolant Temperature sensor short

Engine harness defective

ECPG Malfunctioning

Check the Coolant Temperature sensor resistance as per sensor specification. If it is not as per sensor specification, replace the sensor.

Check the Coolant Temperature sensor signal wire (pin ‘N’) shorted to + 24 V battery supply in the engine harness. If short is observed, repair the wires that have short circuits, or replace the engine harness.

Replace the ECPG.

6-6

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

Fault Code

145

Reason Effect (Only when fault code is

active Engine Coolant Temperature sensor signal is shorted low. Warning

No engine protection for coolant temperature. No effect on engine performance.

OK

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Coolant Temperature sensor open

Engine harness defective

ECPG Malfunctioning

Check the Coolant Temperature sensor resistance as per sensor specification. If it is not as per sensor specification, replace the sensor.

Check the Coolant Temperature sensor signal wire (pin ‘N’) shorted to ground in the engine harness. If short is observed, repair the wires that have short circuits, or replace the engine harness.

Replace the ECPG.

6-7

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPGOperation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

Fault Code

146

Reason Effect (Only when fault code is

active) Engine Coolant Temperature has exceeded the warning

threshold for high coolant temperature

Warning

High Coolant Temperature warning relay driver is energized. No effect on engine performance.

OK

OK

OK

OK

OK

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Coolant Level low

Intake Air temperature too high

Radiator/Heat Exchanger fins obstructed or damaged

Pipe coupling or hose collapsed

Fan shroud damaged

Fan belt slipping or viscous fan malfunction

Radiator Cap Malfunction

Check level. Add Coolant if necessary.

Disconnect underhood air. Check for air recirculation from radiator entering air cleaner

Check fins for damage and debris.

Check the pipe coupling or hose if damaged.

Inspect shroud for damage.

Check fan RPM.

Check / replace radiator cap.

6-8

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OK OK

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Loss of Raw water supply to HE

Radiator core obstructed or damaged (internal)

Water pump malfunctioning

Check the raw water flow pressure and see whether it is in the specified limit.

Inspect radiator and clean if necessary.

Check the water pump and replace it if incase found defective.

Fault Code

146 Contd.

Reason Effect (Only when fault code is

active) Engine Coolant Temperature has exceeded the warning

threshold for high coolant temperature

Warning

High Coolant Temperature warning relay driver is energized. No effect on engine performance.

OK

Engine harness defective

ECPG Malfunctioning

Check the sensor supply voltage (+ 12 V) between pin ‘N’ and pin ‘A’

of engine harness. If not, repair the wires that have short circuits / open circuits or replace the engine harness.

Replace the ECPG.

OK Coolant Temperature sensor defective

Check the Coolant Temperature sensor as per sensor specification.

If it is not as per specification, replace the sensor.

6-9

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPGOperation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

Fault Code

151

Reason Effect (Only when fault code is

active) Engine coolant temperature has exceeded the shutdown

threshold for high coolant temperature

Shutdown

Engine will shutdown

OK

OK

OK

OK

OK

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Coolant Level low

Intake Air temperature too high

Radiator/HE fins obstructed or damaged

Pipe coupling or hose collapsed

Fan shroud damaged

Fan belt slipping or viscous fan malfunction

Radiator Cap Malfunction

Check level. Add coolant, if necessary.

Disconnect underhood air. Check for air recirculation from radiator entering air cleaner

Check fins for damage and debris.

Check the pipe coupling or hose if damaged.

Inspect shroud for damage.

Check fan RPM.

Check /replace radiator cap.

6-10

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

OK

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Loss of Raw water supply to HE

Radiator core obstructed or damaged (internal)

Water pump malfunctioning

Check the raw water flow pressure and see whether it is in the specified limit.

Inspect radiator and clean if necessary.

Check the water pump and replace it if incase found defective.

Fault Code

151 Contd.

Reason Effect (Only when fault code is

active) Engine coolant temperature has exceeded the shutdown

threshold for high coolant temperature

Shutdown

Engine will shutdown

OK

Engine harness defective

ECPG Malfunctioning

Check the sensor supply voltage (+ 12 V) between pin ‘N’ and pin ‘A’

of engine harness. If not, repair the wires that have short circuits / open circuits or replace the engine harness.

Replace the ECPG.

OK Coolant Temperature sensor defective

Check the Coolant Temperature sensor as per sensor specification.

If it is not as per specification, replace the sensor.

OK

6-11

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPGOperation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

Fault Code

153

Reason Effect (Only when fault code is

active) Engine Intake air temperature sensor signal is shorted high. Warning

No engine protection for Intake Air Temperature. No effect on engine performance.

OK

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Intake Air Temperature sensor short

Engine harness defective

ECPG Malfunctioning

Check the Intake Air Temperature sensor resistance as per sensor specification. If it is not as per sensor specification, replace the sensor.

Check if the Intake Air Temperature sensor signal wire (pin ‘S’) is shorted to + 24 V battery supply in the engine harness. If short is observed, repair the wires that have short circuits or replace the engine harness.

Replace the ECPG.

6-12

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

Fault Code

154

Reason Effect (Only when fault code is

active) Engine Intake Air Temperature sensor signal is shorted low. Warning

No engine protection for Intake Air Temperature. No effect on engine performance.

OK

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Intake Air Temperature sensor open

Engine harness defective

ECPG Malfunctioning

Check the Intake Air Temperature sensor resistance as per sensor specification. If it is not as per sensor specification, replace the sensor.

Check the Intake Air Temperature sensor signal wire (pin ‘S’) shorted to ground in the engine harness. If short is observed, repair the wires that have short circuits or replace the engine harness.

Replace the ECPG.

6-13

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPGOperation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

Fault Code

155

Reason Effect (Only when fault code is

active) Engine Intake Air Temperature has exceeded the warning

threshold for high intake air temperature.

Warning

High intake air temperature warning relay driver is energized.

No effect on engine performance.

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Intake Air Temperature Sensor defective.

Check the nominal resistance with DMM (Digital multimeter) of Intake Air temperature sensor by referring sensor specification.

If it is not as per specification, replace the sensor.

ECPG Malfunctioning Replace the ECPG.

OK OK

LTA Pump failure Check for LTA pump working. If not,

replace the pump. Also check LTA raw water pump operation.

Incorrect engine installation or mechanical problem

Check :

- CAC plumbing.

- Engine compartment temperature

- Lack of insulation on exhaust manifold or turbocharger.

6-14

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

OK Fault Code

234

Reason Effect (Only when fault code is

active) Engine speed signal indicates that engine speed greater

than overspeed threshold.

Shutdown

Engine will shutdown.

Overspeed shutdown relay driver is energized.

OK

OK

Fuel Actuator stuck in open position

Check other engine related factors referring to engine T & R Manual

Clean or replace the fuel actuator.

Fuel actuator getting +24V battery supply continuously

If +24 V supply is present on actuator,

1) check the engine harness for actuator connection shorting to supply voltage.

If short, repair the wires that have short circuits or replace the engine harness.

2) If supply voltage is still present on actuator, replace the ECPG.

Incorrect calibration Use proper calibration and check

engine overspeed limit is set sufficiently higher than the rated engine speed.

Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Refer T & R Manual.

6-15

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPGOperation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

OK Fault Code

235

Reason Effect (Only when fault code is

active) Engine coolant level has dropped below the shutdown

threshold for low coolant level.

Shutdown

Engine will shutdown.

OK

OK

Coolant level sensor faulty

ECPG malfunctioning

Inspect the coolant level sensor for damaged, corroded, bent, broken, expanded or pushed back pins. If sensor pins are found damaged, replace the sensor.

Also inspect the sensor for dirt, debris, moisture in or on the sensor pins.

If observed, flush the dirt, debris, moisture from the sensor pins.

Engine harness defective

Check Pin ‘R’ of engine harness shorted to + 24 V battery supply.

If short is observed, repair the wires or replace the engine harness.

Coolant is low Check the coolant level.

Add coolant, if necessary.

Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Replace the ECPG.

6-16

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OK OK

OK Fault Code

359

Reason Effect (Only when fault code is

active)

Engine cranked but failed to start Warning

No effect on engine performance.

Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection Fuel in the tank is low

Fuel filter choked

Fuel inlet restriction excessive

Fuel shut off valve not getting the + 24 V battery supply

Add fuel.

Clean or replace the fuel filters.

Inspect the fuel line and remove the obstructions and clean the line.

Check the engine harness for FSO valve connection open or short, if faulty, repair the wires that have short circuits / open circuits or replace the engine harness.

If voltage is still not preset, replace the ECPG.

OK OK

Air in fuel Check air in the fuel. Tighten the

fuel line connections. Tighten filter.

Check tank stand pipe

OK

OK Fuel Shut Off Valve not operating

Actuator not getting supply

Check the resistance of FSO Valve.

If resistance as per specification, check for mechanical operation. If not, replace the FSO Valve.

Check the engine harness for actuator connection, short or open, if faulty, repair the wires that have short circuits / open circuits or replace the engine harness.

If voltage is still not preset, replace the ECPG.

Actuator coil open / short or sticky

Check the fuel actuator coil resistance. If as per specification, check actuator for stickiness. If sticky, clean / replace the actuator.

If coil resistance not as per specification, replace the actuator.

6-17

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPGOperation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

Fault Code

415

Reason Effect (Only when fault code is

active) Engine Lube Oil Pressure has dropped below the shutdown

threshold for low oil pressure

Shutdown

Engine will shutdown.

OK

OK

OK

OK

OK

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Incorrect Oil level

Lube Oil pressure sensor not at correct location

Lube Oil diluted in the engine with fuel or coolant

Full flow Lube Oil filter plugged

Oil suction tube broken or tube seals leaking.

Malfunction Oil pressure regulator in Oil Filter head.

Lubricating Oil pump malfunction

Check the dipstick calibration.

Check the oil level. Add oil if necessary.

Check location. Refer to engine specification. Relocate sensor, and check operation.

Check for fuel or coolant

contamination in the engine oil. If contaminated remove the cause.

Drain the oil. Fill the fresh oil.

Replace oil filter.

Remove oil sump. Inspect/replace suction tube.

Remove oil sump. Inspect/replace suction tube.

Inspect lubricating oil pump.

Replace or repair the pump if possible.

6-18

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

Fault Code 415 Contd.

Reason Effect (Only when fault code is

active) Engine Lube Oil Pressure has dropped below the shutdown

threshold for low oil pressure

Shutdown

Engine will shutdown.

OK

OK Cause CauseCause Cause

Cause CorrectionCorrectionCorrectionCorrectionCorrection

Sensor getting + 5 V supply

Engine harness defective

ECPG Malfunctioning

Check the sensor supply voltage between pin ‘G’ and pin ‘J’ of engine harness. If not, check the engine harness.

Check the continuity between connector ‘A’ and engine harness (pin ‘G’, pin ‘H’ or pin ‘J’). If no continuity is observed, repair the wires that have short circuits or replace the engine harness.

Replace the ECPG.

OK

Lube oil pressure sensor defective

Check the lube oil pressure sensor as per sensor specification. If it is not as per specification, replace the sensor.

6-19

Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPGOperation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG Operation & Maintenance Manual for ECPG

Fault Code

441

Reason Effect (Only when fault code is

active) Low voltage has been detected during engine crank Warning

active) Low voltage has been detected during engine crank Warning