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Figure 1.1 Advantages and disadvantages of Steel, GRP and hybrid construction

Figure 3.1 Typical location for a hybrid joint on a naval vessel (courtesy of DCN) 240.0 110.0 4.0 230.0 120.0 Balsawood FRP Skins Steel 46.0 100.0

Figure 3.2 Schematic representation of HSC specimen (mm)

100.0 240.0 20.0 100.0 100.0 6.0 4.0 4.0 Steel Steel Void FRP Pre-drilled holes in steel to allow drilling of FRP for clamping

Figure 3.4 Lay up steel for DLHC specimens (mm)

Figure 4.2 Control and span transducer differences for FORTRESS

Figure 4.4 Experimental test set up for HSC specimen

360 100

82 82

Figure 4.6 Experimental test setup for HSC bending tests

Figure 5.2 Maximum shear and Von Mises criteria

Figure 6.1a Numerical simulation of HSC with anti-bending guides straddling the balsa/steel interface

Figure 6.1b Numerical simulation of HSC with anti-bending guides supporting only the steel

Figure 6.3 Matrix whitening due to skin buckling during compressive static test of HSC – external face of joint (see figure 3.1)

Figure 6.4 Axially compressive static test results for HSC with and without anti- bending guides

Figure 6.5 Change in HSC stiffness and energy dissipation for 17%-34% UCSnom

Figure 6.7 Change in HSC stiffness and energy dissipation for 0%-86% UCSnom

Figure 6.9 Change in HSC stiffness and energy dissipation for 0%-60% UCSnom

Figure 6.11 Change in HSC stiffness and energy dissipation for 0%-77% UCSnom,

specimen 15b

Figure 6.12 Change in HSC stiffness and energy dissipation for 0%-77% UCSnom,

Figure 6.13 Fatigue life curve for HSC joint

Figure 6.15 Static test results for DLHC without CSM interface

Figure 6.17 Comparison of stiffness against deflection

Figure 6.18 Pictorial comparison of failure surfaces with (a) and without (b) CSM layer

Figure 6.19 Load-deflection curves for 4-point bend of DLHC without CSM

Figure 6.23 Comparison in stiffness change for DLHC in fatigue between 10% and 60% of UTS

Figure 6.25 Change in HSC bending stiffness with increasing fatigue crack length

Figure 6.26 Load-displacement plot for out-of-plane residual strength test, 50mm fatigue crack (see Table 6.4 for A-E information)

Figure 6.27 Failure of HSC joint in 4-point bending

Figure 6.28b Failure surface of tensile DLHC specimen, aged

Figure 6.29 Comparison of tensile load-deflection response of unaged, aged 5544 hours and aged 11592 hours

Figure 6.30 Percentage changes in failure load and failure displacement with increasing hours of ageing

Figure 6.31 Load-deflection curves for DLHC specimens in 4-point bending unaged and aged 18936 hours

Figure 6.32 Pictures of DLHC failures in 4-point bending with (18936 hrs) and without ageing

Figure 7.2 Boundary conditions for both the HSC and DLHC (mm)

Figure 7.4 Influence of initial displacement increment size on final resultant load

Figure 7.5 Finite element result compared to experimental result for HSC in compression

Figure 7.7 Location of the maximum Von Mises stress in the adhesive layer (

σ

VM≥50 MPa)

Figure 7.8 Stress components in adhesive area 1 (Fig. 7.6) at steel/adhesive interface for 0.72 mm displacement

Figure 7.9 Adhesive elements with modified stiffness properties at location of maximum Von Mises stress (MPa)

Figure 7.10 Stress components present at interface of steel and adhesive with modified element properties

Figure 7.11 Von Mises stress in the GRP skins displacement where adhesive failure occurs (MPa)

Figure 7.12 Comparison between the PDM and experimental load-deflection curves

Figure 8.1 Comparison of shear stress between FEA and Allman for a single lap joint

Figure 8.3 Maximum shear, peel and Von Mises stress against adhesive thickness using Allman’s theory

Figure 8.4 Shear stress distribution with variations in adhesive thickness using Allman’s theory

Figure 8.5 Peel stress distribution with variations in adhesive thickness using Allman’s theory

Figure 8.6 Maximum shear, peel and Von Mises stress against overlap length using Allman’s theory

Figure 8.7 Shear stress distribution with variations in overlap length using Allman’s theory

Figure 8.8 Peel stress distribution with variations in overlap length using Allman’s theory

Figure 8.9 Maximum shear, peel and Von Mises stress with variations in Young’s modulus using Allman’s theory

Figure 8.10 Shear stress distribution with variations in Young’s modulus using Allman’s theory

Figure 8.11 Peel stress distribution with variations in Young’s modulus using Allman’s theory

Figure 8.12 Percentage change from baseline of stress, stiffness and weight with changing adhesive thickness from FEA

Figure 8.13 Peel stress distribution in adhesive layer with variations in adhesive thickness from FEA

Figure 8.14 Shear stress distribution in adhesive layer with variations in adhesive thickness from FEA

Figure 8.15 Percentage change from baseline of stress, stiffness and weight with changing core thickness from FEA

Figure 8.16 Percentage change from baseline of stress, stiffness and weight with changing skin thickness from FEA

Figure 8.17 Shear stress distribution in adhesive layer with variations in adhesive thickness from FEA

Figure 8.18 Peel stress distribution in adhesive layer with variations in adhesive thickness from FEA

Figure 8.19 Percentage change from baseline of stress, stiffness and weight with changing GRP/steel bondline length from FEA

a

b

Figure 8.20 Comparison of the deformation of a short (a) and long (b) bond length from FEA

Figure 8.21 Percentage change from baseline of stress, stiffness and weight with changing taper length from FEA

a

b

Figure 8.22 Lateral deflection (exaggerated) of long (a) and short (b) taper lengths from FEA

Figure 8.23 Shear stress distribution in adhesive layer with variations in taper length from FEA

Figure 8.24 Percentage change from baseline of stress, stiffness and weight with bond length to taper ratio from FEA

Figure 8.25 Shear stress distribution in adhesive layer with variations in bond length to taper ratio from FEA

Figure 8.26 Peel stress distribution in adhesive layers with variations in bond length to taper ratio from FEA

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