Chapter 2: Experimental Procedures
2.6. Characterization of solar cells
N278 Ignition switch 0) Off 1) Acc 2) Run 3) Start
C1017
C1017 K22 Starter relay O1
Battery
G1
P91
Central Junction Box (CJB)
A147
Powertrain control module (PCM) 1
2
3 0
7
3 1
5 2
F8 30A 30
5
P93
Battery Junction Box (BJB)
10 C16
30 4 C456
5 C70
6 C13
31S-BB16 .35 BK/RD
8 C63
32 C416 1
6 C70
12 C80
C120
C110
M8 Starter motor
30-BB10 16 RD 30-BB9 2.5 RD
30-BB9 2.5 RD
50-BB17 2.5 GY/OG
50-BB12 2.5 GY
50-BB12 2.5 GY
50-BB12 4 GY
30 50
31S-BB16 .75 BK/RD
50 3 2 1 0
1 C456
15-DA1 2.5 GN/YE
18 C61
50-BB12 1.5 GY
P1 Busbar
1 C13
1 2
27 C415
EEC V (104–pin) 30-DA10 10 RD
15
Starting System 303-06-00 303-06-00
Petrol engines, manual transmission, Duratec–RS
-2N278
Starting System
FOR1–0726c303–06–00p003–UK
303-06-00 303-06-00
Petrol engines, automatic transmission
-3N278 Ignition switch 0) Off 1) Acc 2) Run 3) Start
C1017
C1017 K22 Starter relay O1
Battery
G1
P91 Central Junction Box (CJB)
A147
Powertrain control module (PCM) 1
2
3 0
7
3 1
5 2
5 10 C16
30 4 C456
5 C70
6 C13
31S-BB16 .35 BK/RD
8 C63
27 C415 1
6 C70
12 C80
B120 Transmission range sensor 16 C96
6 C438
9 C438
9 C96
1 C120
1 C110
M8 Starter motor 30-BB10 16 RD
30-BB9 2.5 RD
30-BB9 2.5 RD
50-BB17 2.5 GY/OG
50-BB12 2.5 GY
50-BB12 2.5 GY
50-BB14 1.5 GY/RD
50-BB14 2.5 GY/RD
50S-BB12 2.5 GY
50S-BB12 2.5 GY
50-BB12 4 GY
30 50
31S-BB16 .75 BK/RD
N P R
50 3 2 1 0
1 C456 15-DA1 2.5 GN/YE
18 C61 P1 Busbar C13
2
P93
Battery Junction Box (BJB)
F8 30A 30
10 RD 30-DA10
15
Starting System 303-06-00 303-06-00
Diesel engines
-4N278 Ignition switch 0) Off 1) Acc 2) Run 3) Start
C1017
C1017 K22 Starter relay O1
Battery
G1
P91 Central Junction Box (CJB)
A147
Powertrain control module (PCM) 7
3 1
5 2
5 10 C16
4 C456
5 C70
6 C13
31S-BB16 .35 BK/RD
8 C63
27 C415 1
6 C70
12 C80
C120
C110
M8 Starter motor 30-BB10 20 RD
30-BB9 2.5 RD
30-BB9 2.5 RD
50-BB17 2.5 GY/OG
50-BB12 2.5 GY
50-BB12 2.5 GY
50-BB12 4 GY
30 50
31S-BB16 .75 BK/RD 1 C456
15-DA1 2.5 GN/YE
18 C61
50-BB12 1.5 GY 1 2
3 0
30
50 3 2 1 0
P1 Busbar
1 C13
1 2
21 C414
74kW Duratorq TDCi, 85kW Dura-torq TDCi as of 08/2002 P93
Battery Junction Box (BJB)
F8 30A 30
10 RD 30-DA10
15
Engine Ignition – ZETEC–SE
FOR1–0726c303–07A–00p001–UK
303-07A-00 303-07A-00
-1
2 C641
3
59
1
58 C641
C416
T1 Ignition coil
31S-RR2 .75 BK/GN 31S-RR1 .75 BK/OG 15-RR4 2.5 GN/BU
30
2
24
1
1 C803
2 C803
2 C643
1 C643 B41
Camshaft posi-tion sensor
B43 Crankshaft position sensor C90
55 C416 56
A147
Powertrain control module (PCM) S119
P93
Battery Junction Box (BJB)
9-RJ3 .75 BN/WH
8-RJ3 .75 WH/VT P136
Spark plugs
P136 Spark plugs N278
Ignition switch 0) Off 1) Acc 2) Run 3) Start 1 2 3
0 30
1 C456
52 26 C415 EEC V (104–pin)
9-RJ3 .75 BN/WH
11 12 C95
8-RJ4 .75 WH/RD 8-RJ4 .75 WH/RD 8-RJ3 .75 WH/VT
76 85 21 22 C415
9-RJ4 .75 BN/RD 9-RJ4 .75 BN/RD
1 C80
15-RR4 2.5 GN/BU
15-RR4A 1.5 GN/BU S55
1 C903 2 C903
B45 Knock sensor 23
2
5 1
9-RJ18 .75 BN/YE
87 57
8-RJ18 .75 WH/BK 8-RJ18 .75 WH/BK
9-RJ18 .75 BN/YE 15
Engine Ignition – ZETEC–SE 303-07A-00 303-07A-00
-2
Engine Ignition – ZETEC–E, without LPG fuel system
FOR1–0726c303–07B–00p001–UK
303-07B-00 303-07B-00
-1
2 C641
3
59
1
58 C641
C416
T1 Ignition coil
31S-RR2 .75 BK/GN 31S-RR1 .75 BK/OG
30
2
24
1
1 C803
2 C803
2 C643
1 C643 B41
Camshaft position sensor
B43
Crankshaft position sensor C90
55 C416 56
A147
Powertrain control mod-ule (PCM)
9-RJ3 .75 BN/WH
8-RJ3 .75 WH/VT P136
Spark plugs
P136 Spark plugs N278
Ignition switch 0) Off 1) Acc 2) Run 3) Start 1 2 3
0 30
1 C456
9-RJ3 .75 BN/WH
11 12 C95
8-RJ4 .75 WH/RD 8-RJ4 .75 WH/RD 8-RJ3 .75 WH/VT
9-RJ4 .75 BN/RD 9-RJ4 .75 BN/RD 15-RR4 2.5 GN/BU
S119 P93
Battery Junction Box (BJB)
1 C80
S55 15-RR4 2.5 GN/BU
15-RR4A 1.5 GN/BU
52 26 C415
76 85 21 22 C415
EEC V (104–pin)
5 1
1 C903 2 C903
B45 Knock sensor 9-RJ18 .75 BN/YE
8-RJ18 .75 WH/BK 9-RJ18 .75 BN/YE
8-RJ18 .75 WH/BK
87 57
15
Engine Ignition – ZETEC–E, without LPG fuel system 303-07B-00 303-07B-00
-2
Glow Plug System – Endura–TDDi
FOR1–0726c303–07C–00p001–UK
303-07C-00 303-07C-00
-1
C1009
C1009 K70 Pre–glow relay Diesel
P93
Battery Junction Box (BJB)
F5 60A 30
3 1
5 2
K13
Power hold relay
C1008 5
A147
Powertrain control mod-ule (PCM)
1 C81
1 C415 31S-RH15 .75 BK/YE
P20 Glow plugs 15-RD15 6 GN/OG
1 C955
31S-RH15 .5 BK/YE 15-RH15 1 GN/YE
S117 30-RH16 6 RD
F9 20A 30
3 C1008
Glow Plug System – Endura–TDDi 303-07C-00 303-07C-00
-2
Engine Ignition – ZETEC–E, with LPG fuel system
FOR1–0726c303–07E–00p001–UK
303-07E-00 303-07E-00
-1
2 C641
3
52
1
26 C641
C415
T1 Ignition coil
31S-RR2 .75 BK/GN 31S-RR1 .75 BK/OG
76
2
85
1
1 C803
2 C803
2 C643
1 C643
B41
Camshaft position sensor
B43
Crankshaft position sensor C90
22 C415 21
A147
Powertrain control mod-ule (PCM)
9-RJ3 .75 BN/WH
8-RJ3 .75 WH/VT P136
Spark plugs
P136 Spark plugs
9-RJ3 .75 BN/WH
11 12 C95
8-RJ4 .75 WH/RD 8-RJ4 .75 WH/RD 8-RJ3 .75 WH/VT
9-RJ4 .75 BN/RD 9-RJ4 .75 BN/RD 15-RR4 2.5 GN/BU
S119 P93
Battery Junction Box (BJB)
1 C80
S55 15-RR4 2.5 GN/BU
15-RR4A 1.5 GN/BU
8-RJ4A .75 WH/RD
9-RJ4A .75 BN/RD
S36
S38
A341
LPG control module
21 5 C406
.75 WH/RD 8-RJ4B
.75 BN/RD 9-RJ4B
N278 Ignition switch 0) Off 1) Acc 2) Run 3) Start 1 2 3
0 30
1 C456 15
Engine Ignition – ZETEC–E, with LPG fuel system 303-07E-00 303-07E-00
-2
Glow Plug System – Duratorq TDCi
FOR1–0726c303–07F–00p001–UK
303-07F-00 303-07F-00
-1
C1009
C1009 K70 Pre–glow relay Diesel
P93
Battery Junction Box (BJB)
F5 60A 30
3 1
5 2
K13
Power hold relay
C1008 5
A147
Powertrain control mod-ule (PCM)
1 C81
1 C415 31S-RH15 .75 BK/YE
P20 Glow plugs 15-RD15 6 GN/OG
1 C955
31S-RH15 .5 BK/YE 15-RH15 1 GN/YE
S117 30-RH16 6 RD
20 C414
74kW Duratorq TDCi, 85kW Duratorq TDCi as of 08/2002
F9 20A 30
3 C1008
Glow Plug System – Duratorq TDCi 303-07F-00 303-07F-00
-2
Engine Ignition – Duratec–ST
FOR1–0726c303–07G–00p001–UK
303-07G-00 303-07G-00
-1
2 C641
3
52
1
26 C641
C415
T1 Ignition coil
31S-RR2 .75 BK/GN 31S-RR1 .75 BK/OG
76
2
85
1
2 C803
1 C803
2 C643
1 C643 B41
Camshaft position sensor
B43
Crankshaft position sensor C90
22 C415 21
A147
Powertrain control mod-ule (PCM)
9-RJ3 .75 BN/WH
8-RJ3 .75 WH/VT P136
Spark plugs
P136 Spark plugs N278
Ignition switch 0) Off 1) Acc 2) Run 3) Start 1 2 3
0 30
1 C456
9-RJ3 .75 BN/WH
11 12 C95
8-RJ4 .75 WH/RD 8-RJ4 .75 WH/RD 8-RJ3 .75 WH/VT
9-RJ4 .75 BN/RD 9-RJ4 .75 BN/RD 15-RR4 2.5 GN/BU
S119 P93
Battery Junction Box (BJB)
1 C80
S55 15-RR4 2.5 GN/BU
15-RR4A 1.5 GN/BU
2 1
1 C903 2 C903
B45 Knock sensor 9-RJ18 .75 BN/YE
8-RJ18 .75 WH/BK 9-RJ18 .75 BN/YE
8-RJ18 .75 WH/BK
32 57
C86 15
Engine Ignition – Duratec–ST 303-07G-00 303-07G-00
-2
Engine Ignition – Duratec–RS
FOR1–0726c303–07H–00p001–UK
303-07H-00 303-07H-00
-1
2 C641
3
52
1
26 C641
C415
T1 Ignition coil
31S-RR2 .75 BK/GN 31S-RR1 .75 BK/OG
76
2
85
1
1 C803
2 C803
2 C643
1 C643 B41
Camshaft position sen-sor
B43
Crankshaft position sensor C90
22 C415 21
A147
Powertrain control module (PCM)
9-RJ3 .75 BN/WH
8-RJ3 .75 WH/VT P136
Spark plugs
P136 Spark plugs N278
Ignition switch 0) Off 1) Acc 2) Run 3) Start 1 2 3
0 30
1 C456
9-RJ3 .75 BN/WH
8-RJ4 .75 WH/RD 8-RJ3 .75 WH/VT
9-RJ4 .75 BN/RD 15-RR4 2.5 GN/BU
S119 P93
Battery Junction Box (BJB)
1 C80
15-RR4A 1.5 GN/BU
11 12 C95
8-RJ4 .75 WH/RD 9-RJ4 .75 BN/RD S55
15-RR4 2.5 GN/BU 15
Engine Ignition – Duratec–RS 303-07H-00 303-07H-00
-2
Engine Ignition – Duratec 8V
FOR1–0700c303–07L–00p001–UK
303-07L-00 303-07L-00
-1
2 C641
3
59
1
58 C641
C416
T1 Ignition coil
31S-RR2 .75 BK/GN 31S-RR1 .75 BK/OG 15-RR4 2.5 GN/BU
30
2
24
1
1 C803
2 C803
2 C643
1 C643 B41
Camshaft position sensor
B43 Crankshaft position sensor C90
55 C416 56
A147
Powertrain control module (PCM) S119
P93
Battery Junction Box (BJB)
9-RJ3 .75 BN/WH
8-RJ3 .75 WH/VT P136
Spark plugs
P136 Spark plugs N278
Ignition switch 0) Off 1) Acc 2) Run 3) Start 1 2 3
0 30
1 C456
9-RJ3 .75 BN/WH
11 12 C95
8-RJ4 .75 WH/RD 8-RJ4 .75 WH/RD 8-RJ3 .75 WH/VT
9-RJ4 .75 BN/RD 9-RJ4 .75 BN/RD
1 C80
15-RR4 2.5 GN/BU
15-RR4A 1.5 GN/BU S55
Engine Ignition 303-07L-00 303-07L-00
-2
Electronic Engine Controls – ZETEC–SE
FOR1–0523c303–14A–00p500–UK
303-14A-00 303-14A-00
-A
B41
Camshaft position sen-sor
B89 Pre–catalyst heated oxygen sensor (HO2S) F18
10A
P93
Battery Junction Box (BJB)
K13
Power hold relay
30S F20
10A 30
A147 Powertrain con-trol module (PCM) V33
Diode N278 Ignition switch 30
F9 20A 30
B22 Mass Air Flow (MAF) sensor Y131
Evaporative emission (EVAP) canister vent valve
B90
Post–catalyst heated oxygen sensor (HO2S)
N96
Power steering pressure switch
A102
Passive anti–theft transceiver module
B43
Crankshaft position
sensor O5
Generator A39 Clock
–
S + B11
Vehicle speed sensor (VSS)
K13
Power hold relay
P93
Battery Junction Box (BJB)
30 Y33 Electr. Vacuum Regulator (EVR) so-lenoid valve
D20
Data Link Connector (DLC)
Electronic Engine Controls – ZETEC–SE 303-14A-00 303-14A-00
-B
B110 Output Shaft Speed (OSS) sensor
A147
Powertrain control module (PCM)
A40 Transmission hardware unit
B44 Turbine Shaft Speed (TSS) sensor
B120 Transmission range sensor N81
Clutch pedal position switch
A147 Powertrain con-trol module (PCM)
B45 Knock sensor B8
Throttle Position Sensor (TPS)
K4
Fuel pump relay F12
15A
30 P93
Battery Junction Box (BJB)
A31 Fuel tank unit
N316
Inertia Fuel Shutoff (IFS) switch B135
Cylinder–head temperature sensor
B40
Exhaust Pressure Transducer (EPT) sensor
A147 Powertrain con-trol module (PCM)
K13
Power hold relay 30
P93 Battery Junc-tion Box (BJB) Vehicle Speed Control
Vehicle Speed Control
B142
Temperature mani-fold absolute pres-sure sensor
Electronic Engine Controls – ZETEC–SE
91-RE8B .75 BK/YE 91-RE8A .75 BK/YE 91-RE8 .75 BK/YE 31-RE8 .75 BK S53
5
15
Electronic Engine Controls – ZETEC–SE 303-14A-00
Electronic Engine Controls – ZETEC–SE
all others Gulf coast countries
not used
not used
Electronic Engine Controls – ZETEC–SE 303-14A-00
with Traffic Pro with telematics module, Travel Pilot
Electronic Engine Controls – ZETEC–SE
Inertia Fuel Shutoff (IFS) switch 1) Normal
Electronic Engine Controls – ZETEC–SE 303-14A-00 303-14A-00
ZETEC–SE, manual transmission
-6A147
Powertrain control module (PCM)
30
2
24
1
1 C803
2 C803 B41 Camshaft posi-tion sensor
B43
Crankshaft position sensor C90
9-RJ3 .75 BN/WH
37 57
9-RJ3 .75 BN/WH
8-RJ3 .75 WH/VT
8-RJ3 .75 WH/VT
56 55
2 C643
1 C643 8-RJ4 .75 WH/RD
8-RJ4 .75 WH/RD
9-RJ4 .75 BN/RD
9-RJ4 .75 BN/RD
11 12
28 C416 15-RE8 .75 GN/YE
15-RE8A .75 GN/YE
22
Y131
Evaporative emission (EVAP) canister vent valve
C900
C900
.75 BK/BU 31S-RL25
.75 GN/BU 15-RL25
1
2 K13
Power hold relay 5 C1008
30 F9 20A 2.5 RD 30-RH10
P93
Battery Junction Box (BJB)
3 C1008
C95
N96 Power steering pressure switch 1) Normal
pres-sure 2) High pressure 1 C644
2 C644 not used
1 2
G27 C416
2 C95
C95 with air
condition-ing
8-CE6A .75 WH
8-CE6 .75 WH 8-CE6B .75 WH 8-CE6 .75 WH
8-CE6 .75 WH
all others Flexible Fuel Vehicle (FFV) with ethanol for Sweden
2
S510 S54
Electronic Engine Controls – ZETEC–SE
8-RJ14 .75 WH 8-RJ17 .75 WH/VT
9-RJ14 .75 BN 91-RJ22 .75 BK/OG
91S-RJ14 .75 BK/YE
15-RJ14 .75 GN/YE 15-RN3 2.5 GN/BU
2 C894
91-RE8C .75 BK/YE 91-RE8B .75 BK/YE 91-RE8A .75 BK/YE 91-RE8 .75 BK/YE 31-RE8 .75 BK S53
15
Electronic Engine Controls – ZETEC–SE 303-14A-00 303-14A-00
automatic transmission, stage IV
-8A147
Electronic Engine Controls – ZETEC–SE
FOR1–0726c303–14A–00p009–UK
303-14A-00 303-14A-00
automatic transmission, stage III
-9A147
Electronic Engine Controls – ZETEC–SE 303-14A-00 303-14A-00
-10
Electronic Engine Controls – ZETEC–E
FOR1–0523c303–14B–00p500–UK
303-14B-00 303-14B-00
-A
B41
Camshaft position sensor B89 Pre–catalyst heated oxygen sensor (HO2S) F18
10A
P93
Battery Junction Box (BJB)
K13
Power hold relay
30S F20
10A 30
A147 Powertrain con-trol module (PCM) V33
Diode N278 Ignition switch 30
F9 20A 30
B22 Mass Air Flow (MAF) sensor Y131
Evaporative emission (EVAP) canister vent valve
N96 Power steering pressure switch
B43
Crankshaft position sensor
A102
Passive anti–theft transceiver module
O5 Generator
A39 Clock Y33
Electr. Vacuum Regulator (EVR) so-lenoid valve
B90 Post–catalyst heated oxygen sensor (HO2S)
–
S + B11
Vehicle speed sen-sor (VSS) K13
Power hold relay
P93 Battery Junction Box (BJB) 30
D20
Data Link Connector (DLC)
Electronic Engine Controls – ZETEC–E 303-14B-00 303-14B-00
-B
A147
Powertrain control module (PCM)
B8
Throttle Position Sensor (TPS)
K4
Fuel pump relay F12
15A
30 P93
Battery Junction Box (BJB)
A31 Fuel tank unit
N316
Inertia Fuel Shutoff (IFS) switch
B135 Cylinder–head temperature sensor
A147 Powertrain con-trol module (PCM) B40
Exhaust Pres-sure Trans-ducer (EPT) sensor
B45 Knock sensor
B110 Output Shaft Speed (OSS) sensor
A147 Powertrain con-trol module (PCM) A40
Transmission hardware unit
B44 Turbine Shaft Speed (TSS) sensor
B120 Transmission range sensor N81
Clutch pedal position switch
K13
Power hold relay 30
P93 Battery Junc-tion Box (BJB) Vehicle Speed Control
Vehicle Speed Control
Electronic Engine Controls – ZETEC–E
FOR1–0726c303–14B–00p001–UK
303-14B-00 303-14B-00