III. Materiales y métodos
3.8. Consideraciones éticas
Machine in action milling of a 3-D glasses
Fig. F310
SINUMERIK 828D
SIEMENS-control
inclusive
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Model F 310
Item No 3511230
Electrical connection
Electrical connection 400 V / 3 Ph ~50 Hz
Total connected load 25 kW
Milling spindle
Driving motor 13 kW S1
Torque driving motor 70 Nm
Spindle seat ISO 40 DIN 69871
Throat depth 615 mm
Cooling lubricant system
Motor coolant pumps 4 pcs. per 1.27 KW
Delivery volume 66 - 100 l/min
Tank capacity 210 litres
Size of milling cutter
Milling head dimension max. Ø 63 mm
End mill dimension max. Ø 32 mm
Milling accuracy
Repeating accuracy ± 0,005 mm
Positioning accuracy ± 0,005 mm
Tool changer
Number of tool stations 24 tools
Tool diameter max. next tool location empty 125 mm
Tool diameter max. 80 mm
Tool length max. 300 mm
Tool weight max. 8 kg
Time tool changing tool to tool 2 seconds
Travels
X axis 30'000 mm/min
Y axis 30'000 mm/min
Z axis 24'000 mm/min
Speed range
Speeds 10 - 10'000 min-1
Pneumatic
air pressure 6 bars
Milling table
Distance spindle - table 100 - 650 mm
Spindle Z axes housing 615 mm
Table length x width 1'200 x 520 mm
T-slot size / number / distance 16 mm / 5/ 80 mm
Load (max.) 800 kg
Dimensions
Length x width x height 4'080 x 2'600 x 3'130 mm
Total weight 5'800 kg
Standard equipment · Coolant gun · Chip flushing system · Halogen illumination · 6 pcs. machine feet · Spindle oil cooler
· Chip conveyor belt design · Chips trolley
· EMC
· Heat exchanger · coolant pump 4 bar · Oil separator
Starter kit SK 40 / DIN 69871
item No 3536109
Dimensions
„CNC - briefing“ on page 90
- We imperatively recommend the briefing performed by our specialists.
„Starter kit ISO40/DIN 69871“ on page 111
41
Cast iron body · quality Meehanite cast
Spindle
· ISO 40 DIN 69871 · Spindle speed 10'000 min-1 standard
Milling table
· Massive, accurate and largely dimensioned · Mounting base surface 1'200 x 520 mm · Precisely machined at the surface · quality Meehanite cast · 5 T slots
Linear guidings
· for high rapid traverse speeds 30'000 min-1 in X and Y axis and 24'000 min-1 in Z axis
Machine base
· Cast in quality ribbed design
Machine feet's · 6 pieces
· Optimal alignment of the machine
· Tool changer double arm gripper - 24 tool stations · Max. tool length 300 mm · Efficient and integrated heat
trans-fer from the control cabinet · Prevents interference which are
caused from the overheated elec-trical and CNC components
· Electronic
· Reduced the setup time · Emergency stop push
button · Enablingswitch
· Guaranteed repeatability and positioning · Removal impurities from the
coolant
· Efficient chips wash-up system for cleaning work area and work
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OPTIONAL ACCESSORIES
Optional accessories only available ex works. For prices and more options, contact your dealer or send us an email: [email protected] Tool changer
2
9
Power transformer
351123004 Spindle speed 12'000 min-1 · Instead of the standard equipment 10'000 min-1 351123010 Tool changer
30-fold double arm gripper
· Instead of the standard equipment - double arm gripper 24-fold tool changer
351123008 Coolant through spindle CTS 20 bar · With integrated aggregate 351123009 Coolant through spindle CTS 20 bar · as external unit; tank capacity 165 l 351123003 Coolant through spindle CTS 70 bar · as external unit; tank capacity 165 l
351123024 Fourth axis complete set · including 3 jaw chuck Ø 120 mm, tailstock, SIEMENS motor, installation · Crash-proof software
351123019 Machine preparation - fourth axis
351123016 Fifth axis complete set · including 3 jaw chuck Ø 200 mm, tailstock, SIEMENS motor, installation 351123020 Machine preparation - fifth axis
351123012 Touching measuring sensor for tool
set-ting Renishaw TS 27R · Standard measuring sensor, precise tool length and diameter measure-ment, exam rotating tools without wear of tool or stylus
351123014 Touching measuring sensor with optical signal transmission Renishaw OMP60
· Infrared transmission over 360° at an angle of 90° to spindle axis, setup times reduced by up to 90%,
· reduction of scrap 351123017 Machine preparation Renishaw OMP60
3519802 Touching measuring sensor for tool set-ting Renishaw OTS
· Optical tool setting sensor - no cables, compact table mounting · Precise tool length and diameter measurement
· Automatic update of tool offsets 3519801 Touching measuring sensor with optical
signal transmission Renishaw OMP40-2
· Ultra-compact - only Ø40 mm, 50 mm long · Modulated signal transmission
· Measuring sensor sealing class of protection IPX8,including installation 3519803 Measuring sensor Renishaw OTS and
measuring sensor Renishaw OMP40-2
· Complete kit · including installation 351123013 Non-contact laser tool control system
Renishaw NC4 · Compact, two-axis non-contact tool control system · Only one M command is required
351123018 Machine preparation Renishaw NC4
351123005 Air conditioning · Instead of standard equipment - heat exchanger 351123011 Chip conveyor
screw-conveyor type · Instead of the standard equipment - Chip conveyor band design 351123015
Power transformer · for special voltages · Weight 147 kg Fourth and fifth axis
7
only available ex stock Germany
Spindle speed
INCLUDING:
Safety Integrated (see page 90) Residual material detection
and processing
ShopMill Working step programming Managing network drive
3-D Simulation Simultaneous recording
Safety Integrated
Siemens
Set up with opened door
PREM IUM PREM I UM
· Heavy type · High productivity
· Precision linear guidings in all axes
· High rapid traverse rate of 42 m/min of all axes · Tool changer double arm gripper - 30 tool stations
· Precision ground pre-tensed high-performance ball screws in all axes Ø 40 mm x P16 X C3 · High-speed spindles
- 12'000 / 15'000 min-1 direct drive
- 18'000 / 24'000 min-1 Built-In Electric spindle product "IBAG" oder "KESSLER"
· High working feed up to 10 m / min
· Powerful servo drives directly on the ball screws in all 3 axis · Spindle in P5-precision bearings, permanently lubricated · Coolant through spindle CTS 20 bar
· Coolant pump with chip flushing system and built-in coolant tank · Chip conveyor screw-conveyor type
· Cleaning gun
· Automatic central lubrication with minimal prior warning
· RJ45 plug connection, USB connection and power connection 230V · Telescopic guide rail cover of all 3 axes
· Heat exchanger · Spindle oil cooling
· Including 2-year Siemens warranty · „Warranty extension“ on page 102