PAINTING
(ZAXIS200, 200-E)
Surfaces to Be Painted Painting Colour
• Main surface of upperstructure YR-01 [TAXI yellow]
Bed cover Warm Grey [Revised] Glossy N4.5
equivalent
Tool box cover Warm Grey [Revised] Glossy N2.5 equivalent
Inner face Grey
• Front attachment YR01 [TAXI yellow]
• Track (undercarriage) N1.0 [Black]
• Floor plate M/F cation colour
• A part of rear left of cab YR-01 [TAXI yellow]
Final painted colour
• Inside and outside surface of cab Warm Grey [Revised] Glossy N 4.5 equivalent
• Right window beam [KASAI PAINT LF-113-230B
(Charcoal series black, semi glossy)]
• Suspension lifter (chair bottom) [N2.0 (Black) ]
• Lever (Travel, lock, foot rest) [N2.0 (Black) ]
• Torsion bar (upper side of cab, tool box) [N4.0 (Grey) ]
• Engine cover Warm Grey [Revised] Glossy N2.5 equivelent
• Ladder rail on right side of upperstructure Warm Grey [Revised] Glossy N2.5 equivelent
• Mirror stay Warm Grey [Revised] Glossy N2.5 equivelent
• Antislip cover KASAI PAINT Amilack 1400 Deep Black.
W178-01-03-002
Inside and Outside Surface of Cab
Bed Cover
720 900
350 Tool Box Cover Main Surface of
Upperstructure
Engine Cover
Main Surface of Upperstructure Engine Cover
W178-01-03-003
W178-01-03-004
W178-01-03-005
720 A
B 185
Door Catch Cover YR-01 (TAXI Yellow)
YR-01
(TAXI Yellow) Out Surface of Hinge Swing
Portion YR-01 (TAXI Yellow)
YR-01(TAXI Yellow) Mask Garnished Portion 5
10 Door
Painting Area of the Door YR-01 (TAXI Yellow)
Panel Behind the Door
Front Attachment YR-01 (TAXI Yellow)
Antislip Cover KASAI PAINT Amilack 1400 Deep Black
Section A Section B
GENERAL / Painting
(ZAXIS225USR)
Surface to Be Painted Painting Colour
• Main surface of upperstructure YR-01 [TAXI yellow]
Bed cover High Grade Beige
Inner face Grey
• Front attachment YR01 [TAXI yellow]
• Track (undercarriage) N1.0 [Black]
• Floor plate M/F cation colour
• Rear left portion of Cab YR-01 [TAXI yellow]
Final painted colour
• Inside and outside surface of cab High Grade Beige
• Right window beam, U bolt [KASAI PAINT LF-113-230B
(Charcoal series black, semi glossy)]
• Suspension lifter [N2.0 (Black) ]
• Lever (Travel, shut-off, foot rest) [N2.0 (Black) ]
• Side Cover of Control Valve High Grade Black
• Ladder rail on right side of upperstructure High Grade Black
• Mirror stay High Grade Black
• Antislip cover KASAI PAINT Amilack 1400 deep black.
W178-01-03-010
Mirror Stay
Bed Cover
720 900
600
Main Surface of Upperstructure Main Surface of
Upperstructure
Right Ladder Rail Inside and Outside Surface of Cab
Right
Window Beam
W178-01-03-003
W178-01-03-004
W178-01-03-005
720 A
B 185
Door Catch Cover YR-01 (TAXI Yellow)
YR-01
(TAXI Yellow) Out Surface of Hinge Swing
Portion YR-01 (TAXI Yellow)
YR-01(TAXI Yellow) Mask Garnished Portion 5
10 Door
Painting Area of the Door YR-01 (TAXI Yellow)
Panel Behind the Door
Front Attachment YR-01 (TAXI Yellow)
Antislip Cover KASAI PAINT Amilack 1400 Deep Black
Section A Section B
GENERAL / Painting
(ZAXIS225US)
Surface to Be Painted Painting Colour
• Main surface of upperstructure YR-01 [TAXI yellow]
Bed cover High Grade Beige
Side cover of control valve High Grade Black
Inner face Grey
• Front attachment YR01 [TAXI yellow]
• Track (undercarriage) N1.0 [Black]
• Floor plate M/F cation colour
• Rear left portion of cab YR-01 [TAXI yellow]
• Cab except rear left portion High Grade Beige
Final painted colour
• Inside and outside surface of cab High Grade Beige, YR-01 [TAXI yellow]
• Right window beam, U bolt [KASAI PAINT LF-113-230B
(Charcoal series black, semi glossy)]
• Suspension lifter [N2.0 (Black) ]
• Lever (Travel, shut-off, foot rest) [N2.0 (Black) ]
• Tool box YR-01 [TAXI yellow]
• Ladder rail on rear of cab High Grade Black
• Ladder rail on right side of upperstructure High Grade Black
• Mirror stay (Cab, Ladder rail on right side of upperstructure, Counterweight top)
High Grade Black
• Antislip cover KASAI PAINT Amilack 1400 deep black.
W178-01-03-010
Mirror Stay
Bed Cover
720 785 675
Main Surface of Upperstructure Main Surface of
Upperstructure
Right Ladder Rail Inside and Outside Surface of Cab
Right
Window Beam
W178-01-03-003
W178-01-03-004
W178-01-03-005
720 A
B 185
Door Catch Cover YR-01 (TAXI Yellow)
YR-01
(TAXI Yellow) Out Surface of Hinge Swing
Portion YR-01 (TAXI Yellow)
YR-01(TAXI Yellow) Mask Garnished Portion 5
10 Door
Painting Area of the Door YR-01 (TAXI Yellow)
Panel Behind the Door
Front Attachment YR-01 (TAXI Yellow)
Antislip Cover KASAI PAINT Amilack 1400 Deep Black
Section A Section B
GENERAL / Painting
(ZAXIS230, 270)
Surfaces to Be Painted Painting Colour
• Main surface of upperstructure YR-01 [TAXI yellow]
Bed cover High Grade Beige
Side cover of control valve High Grade Black
Inner face Grey
• Front attachment YR01 [TAXI yellow]
• Track (undercarriage) N1.0 [Black]
• Floor plate M/F cation colour
• A part of rear left of cab YR-01 [TAXI yellow]
Final painted colour
• Inside and outside surface of cab High Grade Beige
• Right window beam [KASAI PAINT LF-113-230B
(Charcoal series black, semi glossy)]
• Suspension lifter (chair bottom) [N2.0 (Black) ]
• Lever (Travel, lock, foot rest) [N2.0 (Black) ]
• Torsion bar (upper side of cab, tool kit) [N4.0 (Grey) ]
• Engine cover High Grade Black
• Ladder rail on right side of upperstructure High Grade Black
• Mirror stay High Grade Black
• Antislip cover KASAI PAINT Amilack 1400 Deep Black.
W178-01-03-002
W178-01-03-001
Right Ladder Rail
Mirror Stay Right Window Beam
Inside and Outside Surface of Cab
Bed Cover
720 900
350 Tool Box Cover Main Surface of
Upperstructure
Engine Cover
Main Surface of Upperstructure Engine Cover
W178-01-03-003
W178-01-03-004
W178-01-03-005
720 A
B 185
Door Catch Cover YR-01 (TAXI Yellow)
YR-01
(TAXI Yellow) Out Surface of Hinge Swing
Portion YR-01 (TAXI Yellow)
YR-01(TAXI Yellow) Mask Garnished Portion 5
10 Door
Painting Area of the Door YR-01 (TAXI Yellow)
Panel Behind the Door
Front Attachment YR-01 (TAXI Yellow)
Antislip Cover KASAI PAINT Amilack 1400 Deep Black
Section A Section B
M E M O
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
SECTION 2
UPPERSTRUCTURE
CONTENTS
Group 1 Cab
Remove and Install Cab ... W2-1-1 Dimensions of the Cab Glass ... W2-1-13
Group 2 Counterweight
Remove and Install Counterweight... W2-2-1
Group 3 Main Frame
Remove and Install Main Frame... W2-3-1
Group 4 Pump Device
Remove and Install Pump Device ... W2-4-1 Disassemble Pump Device... W2-4-4 Assemble Pump Device ... W2-4-12 Disassemble Regulator ... W2-4-16 Assemble Regulator ... W2-4-26 Disassemble Solenoid Valve ... W2-4-28 Assemble Solenoid Valve ... W2-4-30 Disassemble and Assemble Pilot
Pump... W2-4-32 Maintenance Standard... W2-4-34
Group 5 Control Valve
Remove and Install Control Valve... W2-5-1 Disassemble 4-Spool Control Valve ... W2-5-6 Disassemble 5-Spool Control Valve ... W2-5-12 Separate and Combine
4-Spool and 5-Spool Control Valve... W2-5-18 Assemble 4-Spool Control Valve ... W2-5-20 Assemble 5-Spool Control Valve ... W2-5-28
Group 6 Swing Device
Remove and Install Swing Device...W2-6-1 Disassemble Swing Device...W2-6-4 Assemble Swing Device...W2-6-16 Disassemble Swing Motor ...W2-6-30 Assemble Swing Motor ...W2-6-38 Disassemble and Assemble Parking
Release Valve ...W2-6-46 Maintenance Standard ...W2-6-47
Group 7 Pilot Valve
Remove and Install Right Pilot Valve ...W2-7-1 Remove and Install Left Pilot Valve...W2-7-5 Remove and Install Travel
Pilot Valve...W2-7-8 Disassembe Right and Left
Pilot Valves ...W2-7-10 Assemble Right and Left
Pilot Valves ...W2-7-14 Disassemble Travel Pilot Valve ...W2-7-18 Assemble Travel Pilot Valve...W2-7-22
Group 8 Pilot Shut-Off Valve
Remove and Install Pilot Shut-Off
Valve...W2-8-1 Disassemble Pilot Shut-Off Valve ...W2-8-4 Assemble Pilot Shut-Off Valve ...W2-8-8
Control Valve... W2-9-1
Group 10 Solenoid Valve
Remove and Install Solenoid
Valve Unit... W2-10-1 Disassemble Proportional
Solenoid Valve ... W2-10-4 Assemble Proportional
Solenoid Valve ... W2-10-6