3. Plant & Machinery 4,644.02
4. Miscellaneous fixed Assets 13,639.63
5. Technical Consultancy Fees 165.00
6. Preliminary & Pre-operative expenses 2,193.53
7. Contingencies 727.09
8. Margin for working capital 1,962.14
Total Cost 26,696.89
1. Land & Site Development
The Company has acquired 40 acres of land from Haldia Development Authority on a long term lease of 90 years at a lease premium of Rs. 565 Lacs. The land is located near port of Haldia and it is about 90Km from Kolkata which is adequate for setting up the Ferro Alloy plant. The land required for the project is about 20 acres and the excess land would be retained for the raw- material storage facilities and the future expansion plans that the company might undertake. The total cost of land and site development works out at Rs.769.43 Lacs out of which Rs. 565 Lacs is lease premium and the remaining cost would be incurred towards land leveling, digging bore wells, construction of internal roads, construction of boundaries, plantations and development of green area. The land is free from any encumbrance and the Company has a clear occupation for the same.
2. Building & Civil Works
The buildings and other civil work comprise of main furnace bays, main working platform, charging platform, electrode handling area, top floor winch mechanism, casting and tapping bay, finished goods stripping & storage shed, raw material storage charging shed & platform, sintering plant shed structures, etc. Apart from these, there are also some RCC brick constructions, which include shop office, HT & LT Rooms, Substations, Pump Room, Compressor Room, Battery Room, Water treatment facility, ablution block etc. The total estimated cost of the Building & Structures is Rs. 2,596.06 Lacs. Details for Building & Civil Works are as follows:
SL.
No. Particulars Construction Type Covered Area (Sq. ft) Rate Per Sq. ft Estimated Cost (Rs. in Lacs)
(i) Main furnace bay Steel trusses on steel Beams, RCC Flooring with heavy foundation & GI Roofing Floors
120,709 600 724.26
(ii) Furnace
33 (iii) Crane bay area
with gantry height at 33' for cranes
Steel trusses on steel beams with heavy foundation & GI roofing
35,503 600 213.02
(iv) Crushing , screening & storage bay
Steel trusses on steel beams with heavy foundation & GI roofing
26,627 550 146.45
(v) Finished goods
storage bay Steel trusses on steel beams with heavy foundation & GI roofing
10,651 525 55.92
(vi) Coke shed Steel trusses on steel beams with heavy foundation & GI roofing
26,896 550 147.93
(vii) Civil for sintering plant:
a. Equipment shed Steel trusses on steel beams, RCC flooring with heavy foundation & GI roofing
150,000 700 1,050.00
b. RCC yard for RM storage
RCC 10,000 250 25.00
(viii) Pump room for
water circulation RCC roof & brick wall 1,076 425 4.57
(ix) Cold sumps RCC cum 613 3,250 19.91
(x) Underground
reservoir RCC cum 938 3,250 30.47
(xi) Pump house for
u/ground reservoir RCC roof & brick wall 2,294 425 9.75 (xii) Compressor room RCC roof & brick wall 377 425 1.60 (xiii) Administrative
building RCC roof & brick wall 3,228 675 21.79
(xiv) Central store RCC roof & brick wall 1,614 425 6.86
(xv) Security goomty RCC roof & brick wall 430 425 1.83
(xvi) Canteen RCC roof & brick wall 430 425 1.83
(xvii) Weigh bridge
goomty RCC roof & brick wall 97 425 0.41
(xviii) Ablution block RCC roof & brick wall 301 425 1.28 (xix) Electrical rooms RCC roof & brick wall 2,582 425 10.98
(xx) Labour quarters RCC roof & brick wall 10,760 425 45.73
Total cost of buildings and civil work 2,596.06 3. Plant & Machinery
The plant and machinery proposed to be installed comprises of six numbers of 9 MVA submerged electric arc furnaces including electrode clamping and slipping device, electrode contact clamps, terminal connecting castings, copper flexible cables, tapping gun assembly. The cost also includes furnace transformer, electricals viz switch yard for utility, 132 KV customer switchyard.
The total cost of the plant and machinery has been estimated at Rs. 4,644.02 lacs including excise and tax, freight and insurance and the cost of erection and commissioning.
34
Details of the Plants & Machinery required for the projects are as follows:
Sl. No. Particulars No. of
Machines Amount (Rs. Total in Lacs)
1 Furnace shell made of 20 mm thick alloy steel 6 200.13
2 Electrode Contact Clamp duly machined along with pressure rings, cooling arrangements etc. (each set of 20 clamps) & Machined Items
6 142.38
3 Slipping Device (each Set of 3 pcs.) 6 21.53
4 Mantle Set (each set of 4 pcs) 6 73.46
5 Cooling Shield & and other SS Components 6 101.6
6 P.R. Rings 60.96
7 First set of Refractories & Tamping Paste 6 492.75
8 Stuffing Box (electrode & Mantle) 51.11
9 Chutes 17.58
10 Insulation 6 46.01
11 Electrode paste 6 60.02
12 Electrode Casing 6 23.44
13 Flexibles at Transformer – MT ((36 nos. for each
furnace) 6 45.85
14 Bus Bar at transformer MT (18 nos. for each furnace) 6 39.49 15 Copper tube from transformer to Bus Tube terminal 6 255.45
16 Terminal to Bus Bar 6 33.72
17 Flexibles at Furnace & Wedge for flexibles 6 120.55 18 Cable Lugs(each furnace of having 144 lugs) 6 81.97
19 Furnace Water Circulation System 6 61.32
20 Hydralic System 6
83.19
21 Tapping Bus-bar arrangement 6 18.67
22 Furnace Transformer 10 MVA 6 963.28
23 Furnace charging system 10 mm thick MS Plates 6 35.15
24 Pump House & Water treatment system 174.42
25 Other Machined Items 6 55.01
26 Springs & hardware 97.58
27 Fabrication, erection & commissioning of Furnace 6 171
28 ELECTRICALS
Switch Yard For Utility 71.66
132 KV Customer Switchyard 245.29
Other Electrical Equipments 799.45
Total Plant & Machinery Cost 4,644.02
Major orders placed & material received for fabrication of above equipments are as follows:
Rs. in Lacs SL
No. Particulars Name of Supplier Qty Amount
1. 132 KV, 1250A & 40 KA, 3 Phase
Isolator Siemens LTD 10 Sets 23.58
2. Boiler Plate Progressive Steel
Corporation
121 MT 53.85
3. Cable Crystal Cable
Industries Ltd. 17800 MTR 156.77 4. Carbon Tambing Paste Hindalco Industries 300 MT 105.99
35 LTD
5. Copper Bus Tube Cubex Tubing Limited 15420 Kgs 61.97 6. Copper Bus Tube & Air Cool flexible
cable
Ganapati Udyog 34000 Kgs 143.26
7. Copper Plate Ganapati Udyog 18.2 MT 63.51
8. Erection & Fabrication Of Structural
Steel B.N. Construction 6000 MT 147.00
9. Fabrications, Erection, Machining For
Submerge Arc Furnace Sri Balaji Constructions 6 Nos 138.00 10. FRP Cooling Tower Southern Cooling
Tower Pvt.Ltd
2 Nos. 5.97
11. G I Earthing Strip DMP Projects Private
Limited 10.5 MT 4.04
12. M.S.Black ERW Pipe India Pipe Fitting Co 2676 MTR 25.04
13. M.S Pipes India Pipe Fitting Co 10280 MTR 27.45
14. M.S.Black ERW, M.S ERW Pipes Arcade Tracom Pvt Ltd 17600 Mtr 79.53
15. M.S.Plate Kothari Trading Centre 28 MT 9.08
16. M.S.Plate , Angle Kothari Trading Centre
& Tata Ryerson Ltd 729 MT 260.61 17. M.S.Plates, Angles, JOIST Kamaldeep Ispat Pvt
Ltd, Mangalam Fiscal Services Pvt Ltd, Mankasia Steel Pvt Ltd, Modern Ispat Pvt Ltd, Royal Steel Industries 3153.88 MT 950.40
18. Power furnace & Distribution
Transformer Transformers & Rectifiers India Ltd. 14 No. 1,595.00 19. Refractories Item National Refractories 26240 NO.
& 119.2 MT
38.02 20. Slilicon Carbide Grindwell Norton
Limited 4240 Nos. 23.25
21. Slipping Cylinder, Hoisting Cylinder, Clamping Cylinders& Charging Chute Cylinders
Fluid Power Engg 6 Sets 67.64 22. Supply & Supervision of Erection &
Commissioning of 11 KV Indoor VCB Siemens Ltd 16 Sets 69.62 23. Supply & Supervision of Erection &
Commissioning of 145 KV SF6 Circuit Breaker
Siemens Ltd 4 Sets 27.70
24. Supply & Supervision of Erection & Commissioning of 145 KV SF6 Circuit Breaker
Siemens Ltd 3 Sets 18.83
25. Supply of 132 KV- 2000A/ 1250A & 40 KA, 3 Phase Isolator
Siemens Ltd 8 Sets 16.89
26. Unloading Structural , Erection , Commissioning , Electricals Works, Verification of Material & Load Testing of EOT Crane
Nutech Engineering 6 No. 15.60
27. Vacuum Transformer Fowler Westrup India
Pvt. Ltd 1 NOS. 7.40
28. Welding Electrodes NVJ Projects & Marketing
1100 kgs & 100 Cases
12.01
36