Capítulo IV Simulaciones Numéricas y análisis de resultados
4.8 Estudios Complementarios
4.8.2 Estudio Configuración del ECOVIA con Llantas
For guidance on product loading systems planning, design and troubleshooting, the Offsites Section of ExxonMobil Engineering's Project Development Division should be contacted.
Table 1
Rack Occupancy Time For Tank Truck Loading Facilities See note below(1)
(1) In the absence of local data, Table 1 may be used to calculate rack occupancy. Occupancy time per truck is the sum of preparation, spout switch time, slow start and stop penalty and filling time. Table assumes that multiple compartments are loaded in sequence.
(2) Period when no loading occurs, including spotting, grounding, spout insertion and withdrawal and document preparation. Types of operation are:
A = Manual document preparation.
B = Local ticket printer.
C = Remote document preparation
(3) Based on a typical truck capacity of approximately 5,000 U.S. gallons (20 m3). Types of operation are:
D = Manual control.
E = Automatic, preset control.
Table 2
Rack Occupancy Time For Rail Car Loading Facilities See note below(1)
(1) In the absence of local data, Table 2 may be used to calculate rack occupancy. Occupancy time per rail car is the sum of the four elements plus filling time. Table assumes a single spot per side.
(2) Types of operation are:
A = Single spot per side.
B = “High–speed" operation, single spot per side.
C = Manual control of quantity loaded.
D = Automatic, preset control.
E = Manual document preparation.
F = Local ticket printer.
G = Remote document preparation.
(3) Includes opening hatch, inserting, withdrawing and draining arm and closing hatch.
(4) Time allowed depends on rail car capacity and loading arm size. For C, assume 25 percent of volume loaded at low rate; for D, 12 percent. Take low rates as follows:
100 gpm for 4–inch arm (6.3 dm3/s for 100 mm arm).
250 gpm for 6–inch arm (16 dm3/s for 150 mm arm).
450 gpm for 8–inch arm (28 dm3/s for 200 mm arm).
700 gpm for 10–inch arm (44 dm3/s for 250 mm arm).
Table 3
Carbon Adsorption NR(2) 3 3 (commonly used)
Lean Oil Absorption NR(2) 3 3 (commonly used)
Refrigeration NR(2) 3 (3) 3 (3)
Vapor Destruction
Flares 3 (4) 3 (4) 3 (4)
Thermal Oxidizers 3 3 3
Catalytic Oxidizers 3 3 3
Notes:
(1) Items indicated by a check should be evaluated. Notes indicate known disadvantages. NR indicates not recommended.
(2) Not recommended where vapor is enriched with natural gas, C2, or C3 all of that will not be captured. Enriching vapor by saturation with mogas will result in high recovery loads.
(3) May not meet current emission regulations.
(4) Not permitted in many locations due to regulatory requirements.
Figure 1
Typical Top–Loading Truck Rack
Handrails
Counterbalanced Ramp.
(Folds back unless locked down.)
END VIEW
Loading Arm
Strainer Positive
Displacement Meter Counter and
Ticket Printer
SIDE VIEW
DP23AF01
Figure 2
Marine Loading Control System
Selector Switch
FL (CO)
(CO)FL
(CO)FL
(CI)PL RBV
Berth 1
RBV FIQ FCV
Berth 2
Typical for Each Arm Shoreline
Product Recirculation
Minimum Flow Bypass
Product Loading Pumps Start
Stop 0 0
To/From Product Storage Air Eliminator Strainer Flow Straightener Meter and Counter Flow Controller
Notes:
(1) Refer to Section XV for requirements associated with emergency shutdown and isolation.
Optional for multiple pump installations.
TM
DP23AF02 (2)
FC Note 2
Figure 3
Tank Truck (Or Rail Car) Loading Control System
Product
Water Mov
Pump
I/O
I/O
I/O Mo I/O
v
Filter
Ground
FC V
High Level Cutoff
Alarm
Printer
DP23AF03
Product/Water Level Gauges, Temperature Ind.
Micro Processor
To Admin Computer
Card Reader and Keypad Display Meter with
Pulser and Preset
(PDM or TM) Temperature
Probe
Figure 4
Spring Balanced Pantograph Top Loading Arm
2 6
9
10
6
7
5
3
8 1 2
4
Item No. Description
1 2 3 4 5 6 7 8 9
DP23AF04 10
Counter Balance Swing Joint Spring Balance
Loading Valve Vacuum Breaker Primary Arm Drop Pipe Swing Joint Drop Pipe 150 psi Flange Intermediate Swing Joint Secondary Arm
Figure 5
Counterweighted Hose Loader
Swivel Joint
Swivel Elbow
Dry-Break Coupling and Spacer C
DP23AF05
Truck Fill Coupling
Product From Loading Assembly
Figure 6
“A" Frame Bottom Loading Arm
6
5 8
2 4
1 3
9
7
Item No.
1 2 3 4 5 6 7 8 9
DP23AF06
Description Counter Balance Swing Joint Primary Arm
Apex Swing Joint Secondary Arm Outboard Swing Joint Coupling
Spring Balance Handle Compound Link
Figure 7
Common Manifolding With Stripping Facility For Marine Loading System
Meters Slope
Slope
Min.
Min.
(1) (1)
(1)
(1) (1)
(1)
(1) (1)
(1) (1)
Note:
(1) Soft-seat, double-face valve with integral body bleed.
Loading Arm Vacuum B
reaker To/From O
ther B erths
Stripping Pump To/From
Tankage Slop
Ballast Water Product D
Product C Product B
Product A
Slop Oil Sump
DP23AF07
Figure 8
Layout Of Truck Loading Area
Storehouse
Car Park Fence
Truck Park Loading Racks
Dispatch Office
Queue Queue
Fuel, Oil &
Air Truck Wash
x x x x x x x x
x x x x x x x x x x x x x x x x x x
Queue
DP23AF08
Loaded Truck
Park
Figure 9
Layout Of Rail Car Loading Area
DP23AF09
xxxxxxxxxxxxxx
Transfer Spur Sorting Spur
Sorting Hump
Marshalling Spur
Fence
Car Pullers Loading Spurs
Loading Racks
Receiving and Shipping Spurs Appro
ach Sp urs
Figure 10
Marine Loading Vapor Emissions Collection
Enriching or Inerting
Gas
SV
Liquid Ring Vacuum Compressor
Seal Water Separation Drum Cooler
Detonation Flame Arrester
Loading Pump
Control
DP23AF10
Vessel
Berth Detonation Flame Arrester
Condensate K/O Drum
Detonation Flame Arrester
Seal Water Pump
Vapor Facilities
Figure 11
Carbon Adsorption Vapor Recovery Facilities (Vacuum Regeneration)
Flame Arrester Exhaust Vapors
Carbon Adsorption
Beds
Vacuum Pump
Separator Recycle
Line
AbsorbentLean
Absorber
AbsorbantRich
DP23AF11
Purge
Air Purge
Air
Product To/From Storage
Detonation Flame Arrester Inlet HC
Vapors from Loading Operations
Figure 12
Carbon Adsorption Vapor Recovery Facilities (Steam Regeneration)
Flame Arrester
Carbon Adsorption
Beds
Condensor
Cooling Water
Water Separator
Low Pressure Steam
DP23AF12
Inlet HC Vapors from
Loading Operations
Detonation Flame Arrester
Recovered Hydrocarbon
Condensate Exhaust
Vapors
Figure 13
Lean Oil Absorption Vapor Recovery Facilities
Inlet HC Vapors from
Loading Operations
Cooler
Exhaust Vapors
Flame Arrester
Absorber Tower
Cooler/
Chiller
Lean Oil from Storage
Rich Oil to Storage
DP23AF13
Figure 14
Refrigeration (Condensation) Vapor Recovery Facilities
Precooler Coil
Exhaust Vapors
Flame Arrester
Defrost Fluid Low Temperature
Refrigeration Unit Inlet HC
Vapors Loadingfrom Operations
Water Hydrocarbon Condensate Precooler
Refrigeration Unit
DP23AF14
Figure 15
Simplified Membrane System ç
Vapor Inlet
Liquid Ring Compressor
Scrubber Tower
Membrane Module
Permeate
Retentate Vent stack
Vacuum pump
Absorbent + recovered Absorbent
inlet
Figure 16
Facilities For Emission Control By Thermal Oxidation
Fuel Gas
Supply Pilot/Fuel
Gas Knockout Drum
TRC Temperature
Controller
Burner
Atmosphere
Combustor
Seal Drum Makeup
Water
Combustion Air Blower Inlet HC
Vapors from Loading Operations
Insulation (Jacketing or Internal Refractory)
DP23AF15
Pilot Valve
Detonation/Flame Arrester
Figure 17
Average Delay Vs. Berth Occupancy For Calibration With Historical Data
10.0
5.0 4.0 3.0
2.0
1.0
.50 .40 .30
.20
.10
.05 .04 .03
.02
.01
.005 .004 .003
.002
.001
.2 .3 .4 .5 .6 .7 .8 .9
Berth Occupancy
Average Delay in Multiples of Average Service Time
Notes:
(1) S is the Number of Berths
(2) Curves are based on a Poisson distribution for arrivals and a constant service time (3) Curves taken from memo 83CMS2-215 to all members of MES from T. B. Sittema
S = 1
S = 2
S = 3
S = 4 S = 5
S = 6 S = 7
S = 8 S = 9
S = 10
DP23AF16