Picture 24 – Parallel redundant configuration (single battery)
9 DESIGN STANDARDS
Quality / Environment : ISO 9001:2000 EN 14001 Inverter basic standard : EN 62040 EMC standard : EN 61000-6-2
EN 61000-6-4
Performances : EN 62040-3
Power transformers : IEC 60076 Low voltage switchgear : IEC 60439
Cables : CEI 20-38
CEI 20-22 CEI 20-14
Safety : EN 50178
EN 62040-1-2 Protection degree : IEC 60529
Mechanical : EN 60439-1
EN 62040-1
Semiconductors : EN 60146
Protection devices : EN 60127
Contactors : EN 60947-4
Lamps : EN 60945-5
10 MECHANICAL LAYOUT
The following drawings are given as examples of mechanical layout for the inverter series IMN.
Width and depth varies according to the voltage and current ratings; further details are given in the datasheet.
Version 1 : IP20
Version 2 : IP31
UPS General data
12 of 23 JUD410382 Rev. A 23/12/08
11 DATASHEETS
11.1 UPS 110VDC / 115VAC
UPS 110Vdc/115Vac - SIZE (kVA) 5 10 15 20 30 40 50
ELECTRICAL DATA – GENERAL
Nominal input voltage (Vac) 380 – 400 – 415 (selectable) +/- 10%
Input frequency (Hz) 50-60 (selectable) +/- 10%
Output voltage (Vac) 110 – 115 – 120 (selectable) +/- 1%
Output frequency (Hz) 50-60 (selectable) +/- 4% (programmable)
Output power @ p.f. 0,8 (kVA) 5 10 15 20 30 40 50
Output power @ p.f. 1 (kW) 4 8 12 16 24 32 40
25% ≥ 54 ≥ 54 ≥ 55 ≥ 59 ≥ 58 ≥ 58 ≥ 59 50% ≥ 61 ≥ 62 ≥ 62 ≥ 72 ≥ 71 ≥ 74 ≥ 74 75% ≥ 67 ≥ 68 ≥ 68 ≥ 75 ≥ 74 ≥ 76 ≥ 78 Efficiency at nominal load
100% ≥ 75 ≥ 76 ≥ 76 ≥ 80 ≥ 80 ≥ 82 ≥ 82 Heat dissipation @ nominal load
- Kw 1,45 2,77 4,15 4,35 6,53 7,78 9,72
Parallel redundant configuration Active load sharing (CAN-BUS connection) Up to 4 units
ELECTRICAL DATA – RECTIFIER
Nominal input voltage (Vac) 380 – 400 – 415 (selectable) +/- 10%
Input frequency (Hz) 50-60 (selectable) +/- 10%
Input short circuit current (kA rms)
(@ 400Vac, IEC standard) ≤ 16 (other on request) Max. Input power (kVA)
(@ 100% load, nominal input) 8,3 16,4 24,7 32,2 48,3 63,7 79,7 Input current distortion (THD)
(@ 100% load, nominal input)
≤ 27% with 6 pulses bridge (standard)
≤ 12% with 12 pulses bridge (on request)
≤ 6% with 12 pulses plus input THD filter (on request) Input power factor
(@ 100% load, nominal input) ≥ 0,75 (No manual charge provided) Output voltage (Vdc)
- Nominal 110
- Floating charge 2,2÷2,3 V/cell for Lead acid battery (Adjustable) 1,4÷1,5 V/cell for NiCd battery (Adjustable) - Boost charge 2,4÷2,45 V/cell for Lead acid battery (Adjustable)
1,5÷1,65 V/cell for NiCd battery (Adjustable) - Manual (equalizing) charge up to 2,7 V/cell for Lead acid battery
up to 1,7 V/cell for NiCd battery Forced boost push button (on request)
Thermal compensation for lead acid battery (on request)
Output ripple (% rms) ≤ 2 (other on request)
Rated output current (A) 50 100 150 200 300 400 500
Rev. A 23/12/08 JUD410382 13 of 23
UPS 110Vdc/115Vac - SIZE (kVA) 5 10 15 20 30 40 50
ELECTRICAL DATA – INVERTER
Input voltage range (Vdc) 90 ÷ 160
Output voltage (Vac) 110 – 115 – 120 (selectable) +/- 1%
Output frequency (Hz) 50-60 (selectable)
Output frequency stability (Hz)
- Free running quartz oscillator +/- 0,001
- Inv. Synchronized with mains +/- 2 (programmable) Output current @ 115Vac (A)
- p.f. 1 34 68 104 138 208 277 347
- p.f. 0,8 43 86 130 173 260 347 434
Output harmonic distortion (THD)
- Linear load < 2%
- Not linear load (75% Pn, CF=3:1) < 5%
Overload capability (p.f. 0,8) 125% Pn for 10’, 150% Pn for 1’, 200% In for 100ms
Short circuit current (A) 68 136 208 276 416 554 694
Short circuit protection 200% In for 100ms, then 125% In
Inverter stop after 5 seconds (according to EN62040-3)
Output voltage static stability +/- 1%
0 - 50% +/- 5%
With recovery at +/- 1% within 40ms Output voltage
dynamic stability
0% - 100% +/- 8%
With recovery at +/- 2% within 40ms
ELECTRICAL DATA – STATIC BYPASS
Automatic static bypass Electronic thyristor switch Nominal input voltage (Vac) 110 – 115 – 120 (selectable) +/- 20%
Input frequency (Hz) 50-60 (selectable) +/- 4% (programmable)
Overload capability (p.f. 0,8) 150% Pn continuous, 200% Pn for 10’, 2000% In for 1 cycle
Static bypass protection Fast acting fuse
Transfer INV Æ BYPASS
- Sensing and transfer time < ¼ cycle
- Commutation time < 1ms
Retransfer INV Æ BYPASS
- Sensing and transfer time 0 seconds (controlled)
Block on mains after 6 commutation in 2 minutes Manual bypass With electric security and without interruption
(Make Before Break type)
UPS General data
14 of 23 JUD410382 Rev. A 23/12/08
UPS 110Vdc/115Vac - SIZE (kVA) 5 10 15 20 30 40 50
ENVIRONMENTAL DATA Acoustic noise level
(according EN 50091) - dB < 67 < 70 < 72
EMI EN 61000-6-2 /EN 61000-6-4
Operating Temperature (°C) -10 .. +40
Storage Temperature (°C) -20 .. +70
Relative Humidity (non condens.) < 95% (with tropicalization on request)
Ventilation Forced (redundant fans on request)
Altitude (mt. above see level) < 2000 ( de-rating According EN62040-3) MECHANICAL DATA
Protection degree (IEC60529) IP 20 (other on request) Painting colour and type RAL 7035, ≥ 60μm (others on request) Dimensions (mm)
- W 800 1400 1800
- D 800 800 800
- H 2100 2100 2100
Weights (Kg) 450 500 600 650 820 900 1000
Input/output cable connection Bottom Side (Top Side on Request)
Transport Base provided: for forklift handling
(for lifting belts and load balancing hooks -on request) Transport mechanical stress According to EN 62040-1 Restricted
Installation 30 cm from ceiling
Air inlet from the front. Air outlet from the top and rear
Accessibility Front (rear for fans access)
Rev. A 23/12/08 JUD410382 15 of 23
UPS 110Vdc/230Vac - SIZE (kVA) 5 10 15 20 30 40 50
ELECTRICAL DATA – GENERAL
Nominal input voltage (Vac) 380 – 400 – 415 (selectable) +/- 10%
Input frequency (Hz) 50-60 (selectable) +/- 10%
Output voltage (Vac) 220 – 230 – 240 (selectable) +/- 1%
Output frequency (Hz) 50-60 (selectable) +/- 4% (programmable)
Output power @ p.f. 0,8 (kVA) 5 10 15 20 30 40 50
Output power @ p.f. 1 (kW) 4 8 12 16 24 32 40
25% ≥ 54 ≥ 54 ≥ 55 ≥ 59 ≥ 58 ≥ 58 ≥ 59 50% ≥ 61 ≥ 62 ≥ 62 ≥ 72 ≥ 71 ≥ 74 ≥ 74 75% ≥ 67 ≥ 68 ≥ 68 ≥ 75 ≥ 74 ≥ 76 ≥ 78 Efficiency at nominal load
100% ≥ 75 ≥ 76 ≥ 76 ≥ 80 ≥ 80 ≥ 82 ≥ 82 Heat dissipation @ nominal load
- Kw 1,45 2,77 4,15 4,35 6,53 7,78 9,72
Parallel redundant configuration Active load sharing (CAN-BUS connection) Up to 4 units
ELECTRICAL DATA – RECTIFIER
Nominal input voltage (Vac) 380 – 400 – 415 (selectable) +/- 10%
Input frequency (Hz) 50-60 (selectable) +/- 10%
Input short circuit current (kA rms)
(@ 400Vac, IEC standard) ≤ 16 (other on request) Max. Input power (kVA)
(@ 100% load, nominal input) 8,3 16,4 24,7 32,2 48,3 63,7 79,7 Input current distortion (THD)
(@ 100% load, nominal input)
≤ 27% with 6 pulses bridge (standard)
≤ 12% with 12 pulses bridge (on request)
≤ 6% with 12 pulses plus input THD filter (on request) Input power factor
(@ 100% load, nominal input) ≥ 0,75 (No manual charge provided) Output voltage (Vdc)
- Nominal 110
- Floating charge 2,2÷2,3 V/cell for Lead acid battery (Adjustable) 1,4÷1,5 V/cell for NiCd battery (Adjustable) - Boost charge 2,4÷2,45 V/cell for Lead acid battery (Adjustable)
1,5÷1,65 V/cell for NiCd battery (Adjustable) - Manual (equalizing) charge up to 2,7 V/cell for Lead acid battery
up to 1,7 V/cell for NiCd battery Forced boost push button (on request)
Thermal compensation for lead acid battery (on request)
Output ripple (% rms) ≤ 2 (other on request)
Rated output current (A) 50 100 150 200 300 400 500
UPS General data
16 of 23 JUD410382 Rev. A 23/12/08
UPS 110Vdc/230Vac - SIZE (kVA) 5 10 15 20 30 40 50
ELECTRICAL DATA – INVERTER
Input voltage range (Vdc) 90 ÷ 160
Output voltage (Vac) 220 – 230 – 240 (selectable) +/- 1%
Output frequency (Hz) 50-60 (selectable)
Output frequency stability (Hz)
- Free running quartz oscillator +/- 0,001
- Inv. Synchronized with mains +/- 2 (programmable) Output current @ 230Vac (A)
- p.f. 1 17 34 52 69 104 139 174
- p.f. 0,8 21 43 65 87 130 174 217
Output harmonic distortion (THD)
- Linear load < 2%
- Not linear load (75% Pn, CF=3:1) < 5%
Overload capability (p.f. 0,8) 125% Pn for 10’, 150% Pn for 1’, 200% In for 100ms
Short circuit current (A) 34 68 104 138 208 278 348
Short circuit protection 200% In for 100ms, then 125% In
Inverter stop after 5 seconds (according to EN62040-3)
Output voltage static stability +/- 1%
0 - 50% +/- 5%
With recovery at +/- 1% within 40ms Output voltage
dynamic stability
0% - 100% +/- 8%
With recovery at +/- 2% within 40ms
ELECTRICAL DATA – STATIC BYPASS
Automatic static bypass Electronic thyristor switch Nominal input voltage (Vac) 220 – 230 – 240 (selectable) +/- 20%
Input frequency (Hz) 50-60 (selectable) +/- 4% (programmable)
Overload capability (p.f. 0,8) 150% Pn continuous, 200% Pn for 10’, 2000% In for 1 cycle
Static bypass protection Fast acting fuse
Transfer INV Æ BYPASS
- Sensing and transfer time < ¼ cycle
- Commutation time < 1ms
Retransfer INV Æ BYPASS
- Sensing and transfer time 0 seconds (controlled)
Block on mains after 6 commutation in 2 minutes Manual bypass With electric security and without interruption
(Make Before Break type)
Rev. A 23/12/08 JUD410382 17 of 23
UPS 110Vdc/230Vac - SIZE (kVA) 5 10 15 20 30 40 50
ENVIRONMENTAL DATA Acoustic noise level
(according EN 50091) - dB < 67 < 70 < 72
EMI EN 61000-6-2 /EN 61000-6-4
Operating Temperature (°C) -10 .. +40
Storage Temperature (°C) -20 .. +70
Relative Humidity (non condens.) < 95% (with tropicalization on request)
Ventilation Forced (redundant fans on request)
Altitude (mt. above see level) < 2000 ( de-rating According EN62040-3) MECHANICAL DATA
Protection degree (IEC60529) IP 20 (other on request) Painting colour and type RAL 7035, ≥ 60μm (others on request) Dimensions (mm)
- W 800 1400 1800
- D 800 800 800
- H 2100 2100 2100
Weights (Kg) 450 500 600 650 820 900 1000
Input/output cable connection Bottom Side (Top Side on Request)
Transport Base provided: for forklift handling
(for lifting belts and load balancing hooks -on request) Transport mechanical stress According to EN 62040-1 Restricted
Installation 30 cm from ceiling
Air inlet from the front. Air outlet from the top and rear
Accessibility Front (rear for fans access)
UPS General data
18 of 23 JUD410382 Rev. A 23/12/08 11.3 UPS 220VDC / 115VAC
UPS 220Vdc/115Vac - SIZE (kVA) 5 10 15 20 30 40 50 60 80 100
ELECTRICAL DATA – GENERAL
Nominal input voltage (Vac) 380 – 400 – 415 (selectable) +/- 10%
Input frequency (Hz) 50-60 (selectable) +/- 10%
Output voltage (Vac) 110 – 115 – 120 (selectable) +/- 1%
Output frequency (Hz) 50-60 (selectable) +/- 4% (programmable)
Output power @ p.f. 0,8 (kVA) 5 10 15 20 30 40 50 60 80 100
Output power @ p.f. 1 (kW) 4 8 12 16 24 32 40 48 64 80
25% ≥ 54 ≥ 56 ≥ 56 ≥ 58 ≥ 58 ≥ 58 ≥ 58 ≥ 58 ≥ 59 ≥ 60 50% ≥ 62 ≥ 64 ≥ 63 ≥ 65 ≥ 66 ≥ 72 ≥ 72 ≥ 73 ≥ 73 ≥ 74 75% ≥ 68 ≥ 70 ≥ 70 ≥ 72 ≥ 72 ≥ 75 ≥ 75 ≥ 76 ≥ 77 ≥ 79 Efficiency at nominal load
100% ≥ 77 ≥ 79 ≥ 79 ≥ 81 ≥ 81 ≥ 81 ≥ 82 ≥ 82 ≥ 84 ≥ 85 Heat dissipation @ nominal load
- Kw 1,29 2,34 3,52 4,22 6,33 8,44 10,1 12,1 14,2 16,5
Parallel redundant configuration Active load sharing (CAN-BUS connection) Up to 4 units
ELECTRICAL DATA – RECTIFIER
Nominal input voltage (Vac) 380 – 400 – 415 (selectable) +/- 10%
Input frequency (Hz) 50-60 (selectable) +/- 10%
Input short circuit current (kA rms)
(@ 400Vac, IEC standard) ≤ 16 (other on request) Max. Input power (kVA)
(@ 100% load, nominal input) 8,3 16,4 24,7 32,6 48,8 65,1 81,4 97,7 128,9 159,4
Input current distortion (THD) (@ 100% load, nominal input)
≤ 27% with 6 pulses bridge (standard)
≤ 12% with 12 pulses bridge (on request)
≤ 6% with 12 pulses plus input THD filter (on request) Input power factor
(@ 100% load, nominal input) ≥ 0,75 (No manual charge provided) Output voltage (Vdc)
- Nominal 220
- Floating charge 2,2÷2,3 V/cell for Lead acid battery (Adjustable) 1,4÷1,5 V/cell for NiCd battery (Adjustable) - Boost charge 2,4÷2,45 V/cell for Lead acid battery (Adjustable)
1,5÷1,65 V/cell for NiCd battery (Adjustable) - Manual (equalizing) charge up to 2,7 V/cell for Lead acid battery
up to 1,7 V/cell for NiCd battery Forced boost push button (on request)
Thermal compensation for lead acid battery (on request)
Output ripple (% rms) ≤ 2 (other on request)
Rated output current (A) 25 50 75 100 150 200 250 300 400 500
Rev. A 23/12/08 JUD410382 19 of 23 UPS 220Vdc/115Vac - SIZE (kVA) 5 10 15 20 30 40 50 60 80 100
ELECTRICAL DATA – INVERTER
Input voltage range (Vdc) 180 ÷ 300
Output voltage (Vac) 110 – 115 – 120 (selectable) +/- 1%
Output frequency (Hz) 50-60 (selectable)
Output frequency stability (Hz)
- Free running quartz oscillator +/- 0,001
- Inv. Synchronized with mains +/- 2 (programmable) Output current @ 115Vac (A)
- p.f. 1 34 68 104 138 208 277 347 417 556 695 - p.f. 0,8 43 86 130 173 260 347 434 521 695 869 Output harmonic distortion (THD)
- Linear load < 2%
- Not linear load (75% Pn, CF=3:1) < 5%
Overload capability (p.f. 0,8) 125% Pn for 10’, 150% Pn for 1’, 200% In for 100ms Short circuit current (A) 68 136 208 276 416 554 694 834 1112 1390 Short circuit protection 200% In for 100ms, then 125% In
Inverter stop after 5 seconds (according to EN62040-3)
Output voltage static stability +/- 1%
0 - 50% +/- 5%
With recovery at +/- 1% within 40ms Output voltage
dynamic stability
0% - 100% +/- 8%
With recovery at +/- 2% within 40ms
ELECTRICAL DATA – STATIC BYPASS
Automatic static bypass Electronic thyristor switch Nominal input voltage (Vac) 110 – 115 – 120 (selectable) +/- 20%
Input frequency (Hz) 50-60 (selectable) +/- 4% (programmable)
Overload capability (p.f. 0,8) 150% Pn continuous, 200% Pn for 10’, 2000% In for 1 cycle
Static bypass protection Fast acting fuse
Transfer INV Æ BYPASS
- Sensing and transfer time < ¼ cycle
- Commutation time < 1ms
Retransfer INV Æ BYPASS
- Sensing and transfer time 0 seconds (controlled)
Block on mains after 6 commutation in 2 minutes Manual bypass With electric security and without interruption
(Make Before Break type)
UPS General data
20 of 23 JUD410382 Rev. A 23/12/08 UPS 220Vdc/115Vac - SIZE (kVA) 5 10 15 20 30 40 50 60 80 100
ENVIRONMENTAL DATA Acoustic noise level
(according EN 50091) - dB < 67 < 70 < 72
EMI EN 61000-6-2 /EN 61000-6-4
Operating Temperature (°C) -10 .. +40
Storage Temperature (°C) -20 .. +70
Relative Humidity (non condens.) < 95% (with tropicalization on request)
Ventilation Forced (redundant fans on request)
Altitude (mt. above see level) < 2000 ( de-rating According EN62040-3) MECHANICAL DATA
Protection degree (IEC60529) IP 20 (other on request) Painting colour and type RAL 7035, ≥ 60μm (others on request) Dimensions (mm)
- W 800 1200 1400 1600 1800 2400
- D 800 800 800 800 800 800
- H 2100 2100 2100 2100 2100 2100
Weights (Kg) 450 500 600 650 750 830 920 1050 1190 1350
Input/output cable connection Bottom Side (Top Side on Request)
Transport Base provided: for forklift handling
(for lifting belts and load balancing hooks -on request) Transport mechanical stress According to EN 62040-1 Restricted
Installation 30 cm from ceiling
Air inlet from the front. Air outlet from the top and rear
Accessibility Front (rear for fans access)
Rev. A 23/12/08 JUD410382 21 of 23 UPS 220Vdc/230Vac - SIZE (kVA) 5 10 15 20 30 40 50 60 80 100
ELECTRICAL DATA – GENERAL
Nominal input voltage (Vac) 380 – 400 – 415 (selectable) +/- 10%
Input frequency (Hz) 50-60 (selectable) +/- 10%
Output voltage (Vac) 220 – 230 – 240 (selectable) +/- 1%
Output frequency (Hz) 50-60 (selectable) +/- 4% (programmable)
Output power @ p.f. 0,8 (kVA) 5 10 15 20 30 40 50 60 80 100
Output power @ p.f. 1 (kW) 4 8 12 16 24 32 40 48 64 80
25% ≥ 54 ≥ 56 ≥ 56 ≥ 58 ≥ 58 ≥ 58 ≥ 58 ≥ 58 ≥ 59 ≥ 60 50% ≥ 62 ≥ 64 ≥ 63 ≥ 65 ≥ 66 ≥ 72 ≥ 72 ≥ 73 ≥ 73 ≥ 74 75% ≥ 68 ≥ 70 ≥ 70 ≥ 72 ≥ 72 ≥ 75 ≥ 75 ≥ 76 ≥ 77 ≥ 79 Efficiency at nominal load
100% ≥ 77 ≥ 79 ≥ 79 ≥ 81 ≥ 81 ≥ 81 ≥ 82 ≥ 82 ≥ 84 ≥ 85 Heat dissipation @ nominal load
- Kw 1,29 2,34 3,52 4,22 6,33 8,44 10,1 12,1 14,2 16,5
Parallel redundant configuration Active load sharing (CAN-BUS connection) Up to 4 units
ELECTRICAL DATA – RECTIFIER
Nominal input voltage (Vac) 380 – 400 – 415 (selectable) +/- 10%
Input frequency (Hz) 50-60 (selectable) +/- 10%
Input short circuit current (kA rms)
(@ 400Vac, IEC standard) ≤ 16 (other on request) Max. Input power (kVA)
(@ 100% load, nominal input) 8,3 16,4 24,7 32,6 48,8 65,1 81,4 97,7 128,9 159,4
Input current distortion (THD) (@ 100% load, nominal input)
≤ 27% with 6 pulses bridge (standard)
≤ 12% with 12 pulses bridge (on request)
≤ 6% with 12 pulses plus input THD filter (on request) Input power factor
(@ 100% load, nominal input) ≥ 0,75 (No manual charge provided) Output voltage (Vdc)
- Nominal 220
- Floating charge 2,2÷2,3 V/cell for Lead acid battery (Adjustable) 1,4÷1,5 V/cell for NiCd battery (Adjustable) - Boost charge 2,4÷2,45 V/cell for Lead acid battery (Adjustable)
1,5÷1,65 V/cell for NiCd battery (Adjustable) - Manual (equalizing) charge up to 2,7 V/cell for Lead acid battery
up to 1,7 V/cell for NiCd battery Forced boost push button (on request)
Thermal compensation for lead acid battery (on request)
Output ripple (% rms) ≤ 2 (other on request)
Rated output current (A) 25 50 75 100 150 200 250 300 400 500
UPS General data
22 of 23 JUD410382 Rev. A 23/12/08 UPS 220Vdc/230Vac - SIZE (kVA) 5 10 15 20 30 40 50 60 80 100
ELECTRICAL DATA – INVERTER
Input voltage range (Vdc) 180 ÷ 300
Output voltage (Vac) 220 – 230 – 240 (selectable) +/- 1%
Output frequency (Hz) 50-60 (selectable)
Output frequency stability (Hz)
- Free running quartz oscillator +/- 0,001
- Inv. Synchronized with mains +/- 2 (programmable) Output current @ 230Vac (A)
- p.f. 1 17 34 52 69 104 139 174 209 278 348 - p.f. 0,8 21 43 65 87 130 174 217 261 348 435 Output harmonic distortion (THD)
- Linear load < 2%
- Not linear load (75% Pn, CF=3:1) < 5%
Overload capability (p.f. 0,8) 125% Pn for 10’, 150% Pn for 1’, 200% In for 100ms Short circuit current (A) 34 68 104 138 208 278 308 418 556 696 Short circuit protection 200% In for 100ms, then 125% In
Inverter stop after 5 seconds (according to EN62040-3)
Output voltage static stability +/- 1%
0 - 50% +/- 5%
With recovery at +/- 1% within 40ms Output voltage
dynamic stability
0% - 100% +/- 8%
With recovery at +/- 2% within 40ms
ELECTRICAL DATA – STATIC BYPASS
Automatic static bypass Electronic thyristor switch Nominal input voltage (Vac) 220 – 230 – 240 (selectable) +/- 20%
Input frequency (Hz) 50-60 (selectable) +/- 4% (programmable)
Overload capability (p.f. 0,8) 150% Pn continuous, 200% Pn for 10’, 2000% In for 1 cycle
Static bypass protection Fast acting fuse
Transfer INV Æ BYPASS
- Sensing and transfer time < ¼ cycle
- Commutation time < 1ms
Retransfer INV Æ BYPASS
- Sensing and transfer time 0 seconds (controlled)
Block on mains after 6 commutation in 2 minutes Manual bypass With electric security and without interruption
(Make Before Break type)
Rev. A 23/12/08 JUD410382 23 of 23 UPS 220Vdc/230Vac - SIZE (kVA) 5 10 15 20 30 40 50 60 80 100
ENVIRONMENTAL DATA Acoustic noise level
(according EN 50091) - dB < 67 < 70 < 72
EMI EN 61000-6-2 /EN 61000-6-4
Operating Temperature (°C) -10 .. +40
Storage Temperature (°C) -20 .. +70
Relative Humidity (non condens.) < 95% (with tropicalization on request)
Ventilation Forced (redundant fans on request)
Altitude (mt. above see level) < 2000 ( de-rating According EN62040-3) MECHANICAL DATA
Protection degree (IEC60529) IP 20 (other on request) Painting colour and type RAL 7035, ≥ 60μm (others on request) Dimensions (mm)
- W 800 1200 1400 1600 1800
- D 800 800 800 800 800
- H 2100 2100 2100 2100 2100
Weights (Kg) 450 500 600 650 750 830 920 1050 1140 1300
Input/output cable connection Bottom Side (Top Side on Request)
Transport Base provided: for forklift handling
(for lifting belts and load balancing hooks -on request) Transport mechanical stress According to EN 62040-1 Restricted
Installation 30 cm from ceiling
Air inlet from the front. Air outlet from the top and rear
Accessibility Front (rear for fans access)
AC UPS Installation, Operating and Maintenance Manual
Rev. Description Date Checked Released Date Type of
doc.
Pag.
N°
Pag.
Tot.
- First Issue 10.12.2008 V.Lomonico 10.12.2008
A4 1 77
Approved Date P.Conti 10.12.2008 Cod.
JGE410503 COMMESSA - JOB :
0 8 0 A 1 6 9 6
CLIENTE - CUSTOMER :
ORDINE N°- ORDER N°
B I O - Q U R - O 4 2 RE V. B D T D 2 1 . 0 4 . 2 0 0 8
DESCRIZIONE PROGETTO - PROJECT DESCRIPTION :
C O N S T R U C T I O N O F Q U R A Y Y A H O P E N C Y C L E G A S T U R B I N E P O W E R P L A N T
B A T T E R I E S , B A T T E R Y C H A R G E R S & U P S S Y S T E M S IMPIANTO-SITE:
QURAYYAH SAUDI ARABIA
TITOLO-TITLE:
AC UPS INSTALLATION, OPERATING AND MAINTENANCE MANUAL
MATRICOLA - PART NUMBER :
114-115-121-122-123-124-125-127-128/08
CODICEDOC.-DOCUMENTNUMBER : JGE410503
Il presente documento è di esclusiva della BORRI S.r.l. che tutelerà i propri diritti a termine di legge
This document remains the exlusive property of BORRI S.r.l. and we reserve all rights according to copyright laws
AC UPS Installation, Operating and Maintenance Manual
Rev. Description Date Checked Released Date Type of
doc.
Pag.
N°
Pag.
Tot.
- First Issue 10.12.2008 V.Lomonico 10.12.2008
A4 2 77
Approved Date P.Conti 10.12.2008 Cod.
JGE410503
INDEX
1. UPS GENERAL DESCRIPTION AND INSTALLATION………. 3
2. AC UPS FRONT PANEL ………. 15
3. START-UP, SHUT DOWN AND MANUAL BY-PASS PROCEDURE……. 70
Ups general description & installation
/ First issue 10.12.2008 V.Lomonico P.Conti E.Simoni
E 1 11
Codice / Code
JGE410503
UPS GENERAL DESCRIPTION AND INSTALLATION
Index 1.2.3
Special precautions ... 4
2.
UPS GENERAL DESCRIPTION ... 4
2.3.2
Load supplied by bypass due to inverter fault ... 7
2.3.3
Rectifier failure or mains failure ... 8
2.3.4
Manual bypass ... 8
3.
INSTALLATION ... 9
3.1
RECEIPT OF THE UPS ... 9
2 of 11 JGE410503 10.12.2008
3.2
HANDLING OF THE UPS ... 9
3.3
POSITIONING AND INSTALLATION ... 11
3.4
ELECTRICAL CONNECTION ... 11
3.5
BATTERY INSTALLATION ... 11
Index of pictures
Picture 1 - Block diagram ... 5 Picture 2 - Normal operation ... 7 Picture 3 - Load supplied by bypass ... 7 Picture 4 - Rectifier failure or mains failure... 8 Picture 5 - Manual bypass ... 8 Picture 6 - Handling of UPS ... 10
Ups general description & installation
10.12.2008 JGE410503 3 of 11
1. INTRODUCTION 1.1 ENVIRONMENT
1.1.1 UPS treatment at the end of service life
The UPS manufacturer undertakes to recycle, by certified companies and in compliance with all applicable regulations, all UPS products recovered at the end of their service life (contact your branch office).
1.1.2 Packing
UPS packing materials must be recycled in compliance with all applicable regulations.
1.1.3 Lead battery
This product contains lead-acid batteries. Lead is a dangerous substance for the environment if it is not correctly recycled by specialised companies.
1.2 SAFETY RULES 1.2.1 Safety of persons
The UPS must be installed in a room with restricted access (qualified personnel only, according to standard EN50091-1-2).
UPS power outlets may be energised even if the UPS is disconnected from the AC-power source (because the UPS is connected to a battery).
Dangerous voltage levels are present within the UPS. It should be opened exclusively by qualified service personnel.
Warning, after the UPS shut-down, a dangerous voltage will be present on the battery circuit breaker BCB.
The UPS must be properly earthed.
The battery supplied with the UPS contains small amounts of toxic materials.
To avoid accidents, the directives listed below must be observed.
ω
Never operate the UPS if the ambient temperature and relative humidity are higher than the levels specified in the documentation.
Never burn the battery (risk of explosion).
ω
Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).
ω
Comply with all applicable regulations for the disposal of the battery.
1.2.2 Product safety
A protection circuit breaker must be installed upstream and be easily accessible.
Never install the UPS near liquids or in an excessively damp environment.
Never let a liquid or foreign body penetrate inside the UPS.
Never block the ventilation grates of the UPS.
Never expose the UPS to direct sunlight or a source of heat.
4 of 11 JGE410503 10.12.2008
1.2.3 Special precautions
ω
The UPS connection instructions contained in this manual must be followed in the indicated order.
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Check that the indications on the rating plate correspond to your AC-power system and to the actual electrical consumption of all the equipment to be connected to the UPS.
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If the UPS must be stored prior to installation, storage must be in a dry place.
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The admissible storage temperature range is -10° C to +70° C.
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If the UPS remains de-energised for a long period, we recommend that you energise the UPS for a period of 24 hours, at least once every month. This charges the battery, thus avoiding possible irreversible damage.
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The UPS is designed for normal climatic and environmental operating conditions as defined in the data sheets.
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Using the UPS within the given limits guarantees its operation, but may affect the service life of certain components, particularly that of the battery and its autonomy. The maximum storage time of the UPS is limited due to the need to recharge its integrated battery.
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Unusual operating conditions may justify special design or protection measures:
- harmful smoke, dust, abrasive dust,
- humidity, vapor, salt air, bad weather or dripping, - explosive dust and gas mixture,
- extreme temperature variations, - bad ventilation,
- conductive or radiant heat from other sources, - strong electromagnetic fields,
- radioactive levels higher than those of the natural environment, - fungus, insects, vermin, etc.,
- battery operating conditions.
The UPS must always be installed in compliance with:
- the requirements of HD 384.4.42 S1/A2 - Chapter 42: Protection from thermal effects.
- standard IEC 60364-4-482 - Chapter 482: Fire protection.
The manufacturer declines all responsibility for damages to people or equipment deriving from non-fulfilment of the above.
2. UPS GENERAL DESCRIPTION 2.1 TYPOLOGY
The UPS covered by this manual are on-line, double conversion; the inverter
supplies always energy to the load, whether mains is available or not (according to the
battery autonomy time).
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WARNING
The UPS output is energized even during mains failure, therefore in compliance with the prescriptions of EN 50091-1, the installer will have to identify the line or the plugs supplied by the UPS making the User aware of this fact.
This configuration guarantees the best service to the User, as it supplies clean continuously regulated power and guarantees the voltage and frequency will be stabilised at nominal value independently from mains status. Thanks to the double conversion, it makes the load completely immune from micro-interruptions due to excessive mains variation, and prevents damage to the critical load (Computer - Instrumentation - Scientific equipment etc.).
Picture 1 - Block diagram
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2.2 SYSTEM DESCRIPTION 2.2.1 Rectifier
It converts the three phase voltage of the mains into continuous DC voltage.
It’s designed to supply the inverter at full load and the battery at the maximum recharge current. The system offers very low ripple content during the charging cycle.
2.2.2 Inverter
It converts the continuous voltage coming from the rectifier or from the battery into alternating voltage stabilized in amplitude and frequency.
The inverter uses IGBT technology with a frequency commutation of approximately 10 KHz.
The control electronics is completely digital and uses a 16 Bit μP, that, thanks to its processing capability, generates an excellent output sine-wave, which has a very low distortion even in presence of loads having high crest factor currents.
2.2.3 Battery charger
The battery charger control logic is completely integrated inside the total-controlled rectifier control board; the battery is charged, according to the DIN 41773 Standard, every time it has been partially or completely discharged and it is kept floating, even when it’s charged, to compensate for any autodischarge.
2.2.4 Static bypass
It’s designed to transfer the load between INVERTER and MAINS, and vice-versa, without break, and uses SCR’s as power commutation elements.
2.2.5 Manual bypass
It‘s used to by-pass the UPS, supplying the load directly to the mains in case of maintenance or serious failure.
WARNING
The sequence of bypass switching must be carried out with respect to the procedure indicated on the UPS and in the chapter “Start-up, shut-down and manual bypass”. The manufacturer cannot accept responsibility for damages arising from incorrect operation.
2.2.6 Front panel
The front panel of the UPS, consisting of a four row alphanumeric displays plus a keyboard, allows the complete monitoring of the UPS status and the setting of the parameters.
The mimic diagram helps to understand the operating status of the UPS.
For more information see the chapter “FP-AC-UPS FRONT PANEL OPERATING
MANUAL”.
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2.3 OPERATING STATUS
The following paragraphs show all the possible operating status of the UPS.
2.3.1 Normal operation
The inverter is supplied by the rectifier; the load, through the static switch, is supplied directly by the inverter output.
Picture 2 - Normal operation
2.3.2 Load supplied by bypass due to inverter fault
The load is transferred to bypass through the static switch; the transfer is carried out without interruption.
Picture 3 - Load supplied by bypass
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2.3.3 Rectifier failure or mains failure
The inverter is supplied by the battery for the required autonomy time; the load, through the static switch, is supplied directly by the inverter output.
Picture 4 - Rectifier failure or mains failure
2.3.4 Manual bypass
The load is supplied by the mains through the manual bypass; the operator can work in safety on the UPS to carry out maintenance or repairing operations.
Picture 5 - Manual bypass
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