Desarrollo: Carta del Gran Jefe Seattle, de la tribu de los Swamish, a Franklin Pierce Presidente de los Estados Unidos de América
Actividad 3.- Mapa mental: Antes y después de la pandemia
• Model the production plant layout: you will model the physical machines, production lines, and functional areas (e.g. production area, warehouse area) (Production Modeler)
• Implement the logic to manage a truck that delivers raw materials (e.g. engines) to the plant (Production Modeler) • Model the processes to manage equipment involved in the assembling of a chassis and of a complete car (Production
Modeler)
• Use SIMATIC IT Material Manager to define initial, intermediate and finished materials. You will describe the parts that compose the cars (BoM). During production, MM will update warehouse stocks with the movement and assembling of materials
• Use SIMATIC IT Product DEFinition Manager to define the PM processes involved in the production of a car model and the related requirements (input / output materials, machine parameters, execution equipment)
• Use SIMATIC IT Production Order Manager to define orders to assemble a car (e.g. a coupe or a station wagon) • Use SIMATIC IT Data Integration Service to manage data exchange between the ERP and the MES layers. Production
orders, materials and product specifications will be received from an external application, manipulated and stored in the Production Suite database
• Implement a WEB application using SIMATIC IT Client Application Builder to manage orders from an Internet Explorer page. You will also build a GUI to display equipment availability
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Using SIMATIC IT Production Modeler you will model the equipment present in your production plant and its hierarchical layout.
The Plant is composed of:
• One Site
• Two Areas (the Production Area and the Warehouse Area) The Production Area contains:
• Two Production Lines (the Chassis Assembling Cell and the Car Assembling Cell)
• A Workplace Cell
The Warehouse Area contains:
• A Raw Material Warehouse
• A Final Material Warehouse
The assembling production lines are composed of:
• A Side-Line Warehouse (Unit)
• An Assembling Machine (Unit)
• An Inspection Unit
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Using PM you will model the workflows for the management of each equipment from an MES point of view. For example, in the Raw Material Warehouse, you will model a workflow to:
• Ask the Operator to insert the License Plate in a form
• Store the License Plate on the Database
• Ask the Operator to insert the Engine Serial Number in a form
• Ask the Operator to check if the Engine Serial Number is in the arrival list: - If so, unload the Engine in the Warehouse
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Using SIT PM two sets of Production Rules will be created:
• the Chassis-Production-Rules (which are executed inside the Chassis Assembling Cell)
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When a production process is started, the following actions are performed:
• The status of the production line is set to BUSY
• Production starts and materials are assembled
• The output material is inspected and if necessary moved to a repair station for rework
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Using SIMATIC IT Material Manager you will model and hierarchically classify the materials involved in the production process.
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Using SIMATIC IT Material Manager you will define Bills of Materials (BoMs) containing the ingredients and the quantities needed for obtaining each product.
Using SIMATIC IT Material Manager you will model and hierarchically classify the materials involved in the production process.
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Using SIMATIC IT Product Definition Manager you will specify the PM processes involved in a specific car model assembly (e.g. Chassis and Car Assembling Processes will be used as Coupe Chassis and Coupe Car
Assembling Processes).
For each process you will define production specifications (e.g. input / output materials, machine set point values, etc.).
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Using SIMATIC IT Production Order Manager you will define an order for the car model you want to assemble (e.g. one coupe model).
In SIMATIC IT Production Order Manager you may wish to specify other product characteristics (e.g. the color).
At runtime, product specifications are sent to SIMATIC IT Production Modeler and production is started on the specified plant.
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SIMATIC IT Data Integration Service enables data exchange between the ERP and the MES system. You will use SIMATIC IT Data Integration Service to import from an ERP system:
• Material Definitions
• Material BoMs
• Product specifications
• Production Orders
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In the GUI, a yellow or green rectangle indicates the availability of production lines in the plant:
• when the operator decides to dispatch an order the Chassis Assembling Line will be the first to be busy;
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A new library contains the Common-Tools-Folder, which in turn provides the:
• Custom-Data-Type-Folder • Data-Builder-Definition-Folder • Log-Files-Folder
• Custom-Function-Folder • Life-Cycle-Folder
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Operation: To open GSI-INDUSTRY-LIBRARY1. Right-click the root of the Libraries environment tree 2. Select Open
3. In the browser window that appears, select the GSI-INDUSTRY-LIBRARY 4. Click Ok
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Operation: To set GSI-INDUSTRY-LIBRARY as AUTOMOTIVE sublibrary • Right-click the AUTOMOTIVE library
• Select Sub-Libraries
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Operation: To create a new class (i.e. to derive a new class from S95 library):
1. Right-click the library in which you want to create the class 2. Select Add Class
3. Select the parent ISA-95 level from which you want to derive your class in the browser window displayed 4. Set the following:
Class-Name
Operation: To create a subclass (i.e. to derive a new class from an existing user defined class)
1. Right-click the parent class 2. Select New Subclass 3. Set the following:
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Operation: To override superior class behaviors:
1. Right-click the subclass 2. Select Override
3. Select the kind of behavior you need to override
4. Browse one of the available entries in the Inherited Methods/Events/Rules/Transaction Rules/Configuration Rules window
5. Apply the changes you require to the selected behavior
The difference between rules and methods / events is that you cannot visualize and override just one single inherited rule, only the rule container as a whole.
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Operation: To add the WAREHOUSE-AREA class1. Right click the Automotive library 2. Select Add Class
3. Select Area 4. Set the following:
Name: WAREHOUSE-AREA
5. Click OK
Operation: To add the PRODUCTION-AREA class
1. Right click the Automotive library 2. Select Add Class
3. Select Area 4. Set the following:
Name: PRODUCTION-AREA
5. Click OK
Operation: To add the CAR-ASSEMBLING class
1. Right click the Production-Line cell 2. Select New Subclass
3. Set the following:
Name: CAR-ASSEMBLING
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Operation: To load an existing image:1. Right-click the class or subclass, 2. Select Modify Load-Icon
3. Select the image file on your hard drive
Operation: To edit a new icon:
1. Right-click the class or subclass 2. Select Modify Edit-Icon
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Operation: To modify CAR-ASSEMBLING class icon1. Right click the CAR-Assembling class in the tree view 2. Select
Modify Load-Icon 3. Select CAR.JPG 4. Click Open