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El modelo de ecuaciones estructurales general

3. Modelos de Ecuaciones Estructurales 63

3.1.4. El modelo de ecuaciones estructurales general

Exercise Objectives

After completing this exercise, you will be able to:

• Create a group BOM

• Assign the BOM to a plant

• Change a bill of material

Business Example

Your company's BOMs are similar across multiple plants. You want to create a group BOM as a template that can then be copied or assigned to the appropriate plants as necessary.

Task 1:

Create a bill of material.

1. Create a group BOM for material T-F## (## = group number).

Note the following when you create a group BOM:

Field User Entry

Plant group BOM has no entry for plant

Usage 1(Production)

Alternative No entry

Valid from Today's date

2. Which system message do you get, and why? Ensure no error messages appear.

3. Enter the following components in the general item overview for BOM T-F##:

Item no. Item cat. Component Quantity Sort string

Go to the BOM header and make a note of the internal BOM number:

_______________

4. You are not sure if the fly wheel component of your pump is the right material. Branch off to the material master record to check the material group. Do not exit the current transaction and do not create another session.

What is the name of the material group? _________

5. Return to the BOM and save your work.

Task 2:

Create and change plant validity.

1. Assign the group BOM to plants 1000 and 1100.

2. Why can you not assign it to plant 1100?

3. Go to the BOM header for plant 1000.

What is the internal BOM number? _______________

Why? _______________

4. Delete the plant assignment (plant 1000).

5. Create a plant -specific BOM for T-F## in plant 1000. Use the group BOM as a template. Make the following plant-specific changes:

Change the quantity of item 20 from 2 to 1.

Maintain item 20 with spare part indicator “A”

Sort the BOM according to the sort string.

Task 3:

Extend your plant-specific BOM T-F## in plant 1000.

1. Change BOM T-F## in plant 1000.

2. Add component 100-600.

Continued on next page

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PLM114 Lesson: Managing Bills of Material

Item no. Item cat. Component Quantity

40 L 100-600 2

The two support bases are mounted on the pump.

The two support bases should be assembled at the front and the back of the pump.

Create subitems for this.

3. Add a non-stock item by entering the data below.

Item no. Item cat. Component Quantity

50 N 1

Item text One non-stock item

Purchasing org. 1000

Price 10 EUR

Purchasing group 000

Cost element 415000

Material group Metal processing

4. Add a variable sized item, 100-700, with the dimensions below.

Item no. Item cat. Component Quantity

60 R 100-700 1 piece

Size 1 200 mm

Size 2 300 mm

Note the calculated variable-size item quantity.

Change variable size from 300 to 400mm.

6. Add drawing document T-F1## to the BOM and save.

Item no. Item cat.

Document Type DPt Vs

Quan-tity

80 D T-F1## DRW 000 00 1

7. Display your BOM, T-F##, with 15 as the required quantity.

Who created the BOM? _________________

On what date? ________________

Task 4:

In two months, component 100-100 will be replaced by T-B##. Change the BOM with history to take place at the appropriate time.

1. First, create an Engineering Change Number ECN## that is valid for changing material masters, BOM's, and routings, and has a validity date 2 months from today.

2. Use your Engineering Change Number, ECN## to change the BOM for T-F## by replacing 100-100 with T-B##.

3. Check your BOM for T-F## to view the results.

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PLM114 Lesson: Managing Bills of Material

Solution 6: Changing Bills of Material

Task 1:

Create a bill of material.

1. Create a group BOM for material T-F## (## = group number).

Note the following when you create a group BOM:

Field User Entry

Plant group BOM has no entry for plant

Usage 1(Production)

Alternative No entry

Valid from Today's date

a) Choose Logistics → Production → Master data → Bills of material → Bill of material → Material BOM → Create .

b) Enter the data from the table below.

Field User Entry

2. Which system message do you get, and why? Ensure no error messages appear.

a) W: Group BOM

The warning message regarding group BOMs can be deactivated from SAP R/3 4.7 onwards.

Item no. Item cat. Component Quantity Sort string

10 L 100-100 1 A5

20 L 100-200 2 A1

30 L 100-300 1 A3

Save the BOM and display the header using the transaction Change material BOM.

Go to the BOM header and make a note of the internal BOM number:

_______________

a) In the general item overview, enter the data from the table above.

b) Save your BOM by choosing .

c) From the Create material BOM: Initial screen, choose Material BOM

→ Change.

Select Enter twice to access your BOM in change mode.

d) Select the Header icon . The BOM number is displayed in the BOM field under the material number.

BOM Number: ___________________

4. You are not sure if the fly wheel component of your pump is the right material. Branch off to the material master record to check the material group. Do not exit the current transaction and do not create another session.

What is the name of the material group? _________

a) Choose the Item Overview icon.

Select component 100-100 and choose Environment → Display Material → Basic data or double-click on the material number.

b) In the material master Basic Data 1 view, you can see that the material group is 001 (Metal processing).

5. Return to the BOM and save your work.

a) Green arrow back to return to the BOM.

b) Choose Save .

Continued on next page

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PLM114 Lesson: Managing Bills of Material

Task 2:

Create and change plant validity.

1. Assign the group BOM to plants 1000 and 1100.

a) Choose Logistics → Production → Master Data → Bills of Material → Bill of Material → Material BOM → Plant assignment → Create.

b) Enter the material number and BOM usage =1. Do not enter the plant in the top portion of the screen.

Enter the plant in the Assign to section and press Enter . c) Select the checkbox next to the plant and choose Save.

2. Why can you not assign it to plant 1100?

Answer: If you try to assign to plant 1100, you will receive a message:

Material T-F## is not maintained in plant 1100. 3. Go to the BOM header for plant 1000.

What is the internal BOM number? _______________

Why? _______________

a) Choose Logistics → Production → Master data → Bills of material → Bill of material → Material BOM → Display.

Choose Header .

b) The internal BOM number in plant 1000 is the same as the number from exercise step 1-2. A reference has been created. The BOM structure is saved under one number in the system.

4. Delete the plant assignment (plant 1000).

a) Change the plant assignment: Logistics → Production → Master data

→ Bills of material → Bill of material → Material BOM → Plant assignment → Change.

b) Enter the data from the table below.

Field Value

Material T-F##

Plant <leave blank>

Usage 1

Choose Enter.

c) Display all assignments by choosing the All Assignments to BOM icon.

Select and delete the assignment to plant 1000 by choosing the Delete assignment button.

d) Go back to the Current Assignments and choose Save .

5. Create a plant -specific BOM for T-F## in plant 1000. Use the group BOM as a template. Make the following plant-specific changes:

Change the quantity of item 20 from 2 to 1.

Maintain item 20 with spare part indicator “A”

Continued on next page

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PLM114 Lesson: Managing Bills of Material

Sort the BOM according to the sort string.

a) Choose Logistics → Production → Master Data → Bills of Material → Bill of Material → Material BOM → Create.

Enter the data from the table below.

Field Value

Material T-F##

Plant 1000

Usage 1

Valid from Today's date

Select the copy from icon or press F7.

In the Copy From.. dialog box, enter the materialT-F##andBOM Usage 1and choose Enter .

Hint: Do not enter the plant in the copy from box.

Select all of the components to copy and press the Copy icon again.

b) Make the following changes:

Change the quantity of item 20 from 2 to1.

Maintain item 20 with spare part indicator “A”. Double-click in the item number to access the item details. Select the Status/Lng Text tab.

Enter A in the spare part indicator field.

c) Sort the BOM according to the sort string. Choose Back to return the General item Overview screen. Choose Edit → Sort → Sort by Sort string.

d) Save the BOM by choosing Save .

Task 3:

Extend your plant-specific BOM T-F## in plant 1000.

1. Change BOM T-F## in plant 1000.

a) Choose Logistics → Production → Master Data → Bills of Material → Bill of Material → Material BOM → Change.

b) Enter the data from the table below.

Field Value

Material T-F##

Plant 1000

BOM Usage 1

c) Choose Enter . 2. Add component 100-600.

Item no. Item cat. Component Quantity

40 L 100-600 2

The two support bases are mounted on the pump.

The two support bases should be assembled at the front and the back of the pump.

Continued on next page

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PLM114 Lesson: Managing Bills of Material

Create subitems for this.

a)

Item no. Item cat. Component Quantity

40 L 100-600 2

Select item 40 and choose the Sub-items button.

SubI Installation point Sub-item qty Sub-item text

0001 Front of pump 2

0002 Back of pump 1

Note: The item quantity is changed from 2 PCS to 3 PCS and a message is displayed.

Green arrow back or press F3.

Note: Quantity is 3 and grayed out.

3. Add a non-stock item by entering the data below.

Item no. Item cat. Component Quantity

50 N 1

Item text One non-stock item

Purchasing org. 1000

Price 10 EUR

Item text One non-stock item

Purchasing group 000

Cost element 415000

Material group Metal processing

a) Enter data from the table below.

Item no. Item cat. Component Quantity

50 N 1

Choose Enter .

b) A detailed screen will appear. EnterCopper Plated Pressure Platein the Item text: Line 1 field. Choose Enter .

c) A detailed purchasing screen in now displayed. Enter data as specified in the table below.

Field Value

Purchasing organization 1000

Price 10 EUR

Purchasing group 000Chef, H.

Cost element 415000

Material group 001(Metal processing) Press Enter .

4. Add a variable sized item, 100-700, with the dimensions below.

Item no. Item cat. Component Quantity

60 R 100-700 1 piece

Size 1 200 mm

Size 2 300 mm

Note the calculated variable-size item quantity.

Change variable size from 300 to 400mm.

Continued on next page

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PLM114 Lesson: Managing Bills of Material

Get the system to recalculate the variable-size item quantity.

a) Enter the following in the General Item Overview.

Item no. Item cat. Component Quantity

60 R 100-700 1 piece

The screen variable-size item data is displayed. Enter the sizes below:

Size 1: 200 mm

Size 2: 300 mm

Choose Enter. The Qty Var-sz Item is calculated to 0.06 M2.

Warning message:Delete variable size item quantity!

Variable size item quantity: 0.080 m2 b) Change size from 2 to 400mm and press ENTER.

Note the message and that the variable quantity has not been recalculated. To recalculate the variable quantity, delete the existing value (0.06) and press ENTER. The variable quantity is recalculated to 0.08 M2.

5. Add bulk material component 100-130.

Item no. Item cat. Component Quantity

70 L 100-130 10

a) Enter the data below:

Item no. Item cat. Component Quantity

70 L 100-130 10

b) Select item and choose Item or double-click on Item. 70.

c) Select the Status/lng text tab page.

d) Select the Bulk material indicator (bottom right).

e) Remove the CostingRelevancy indicator.

f) Arrow back or press F3.

6. Add drawing document T-F1## to the BOM and save.

Item no. Item cat.

Document Type DPt Vs

Quan-tity

80 D T-F1## DRW 000 00 1

a) Select the Document tab page.

Enter data below:

7. Display your BOM, T-F##, with 15 as the required quantity.

Who created the BOM? _________________

Continued on next page

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PLM114 Lesson: Managing Bills of Material

On what date? ________________

a) Display material BOM by choosing Logistics → Production → Master Data → Bills of Material → Bill of material → Material BOM → Display .

Field Value

Material T-F##

Required quantity 15 (bottom line)

From the Header, choose the Administrative data tab page.

Task 4:

In two months, component 100-100 will be replaced by T-B##. Change the BOM with history to take place at the appropriate time.

1. First, create an Engineering Change Number ECN## that is valid for changing material masters, BOM's, and routings, and has a validity date 2 months from today.

a) Use the menu path Cross-Application Components → Engineering Change Management → Change Number → Create or transaction code CC01.

b) EnterECN##as the Change Number. Be sure the Change Master and Without Release Key indicators both default and click Enter . c) Enter the descriptionGR## ECN, a valid from date two months from

today, and Change no. status 01 and click Enter .

d) Select Object types and set the Actv. indicator for Bill of Material, Task List, and Material. Click Save

.

2. Use your Engineering Change Number, ECN## to change the BOM for T-F## by replacing 100-100 with T-B##.

a) Choose Logistics → Production → Master Data → Bills of Material

3. Check your BOM for T-F## to view the results.

a) Choose Logistics → Production → Master Data → Bills of Material

→ Bill of Material → Material BOM → Display or use transaction code CS03.

b) Enter the materialT-F##, plant1000, usage1, valid from date todayvalid to date2 months from today, and choose Enter . c) Check the validity dates of the components.

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PLM114 Lesson: Managing Bills of Material

Lesson Summary

You should now be able to:

• Demonstrate the validity process and changing an active bill of material

• Demonstrate how engineering change management (ECM) affects the validity of a bill of material

• Describe the process of archiving and deleting a bill of material

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