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Integrated membrane separation processes are gradually becoming consolidated sys-tems for the industrial production of highly concentrated fruit juice. Concentration of fruit juice with high solid and polysaccharide content by RO or OD results in a lower permeate flux due to an increase in the viscosity of concentration boundary layer near

the membrane surface. Enzymatic treatment of fruit juice followed by membrane clarification by UF or MF treatment has been shown to decrease the levels of solid contents, polysaccharides, and proteins significantly, leading to a decrease in viscos-ity and turbidity of the clarified juice. If the concentration processes such as RO or OD are combined with enzymatic treatment, UF, MF, etc., the viscosity in the con-centration boundary layer decreases resulting in an increase in permeate flux. Hence, studies have mainly focused on increasing the effectiveness of the concentration pro-cess in terms of permeate flux, retention of color, aroma compounds, and TAA by integration of other membrane processes, namely, UF and MF. Therefore, the benefits in terms of low energy consumption, preservation of aroma, nutritional value, and organoleptic properties of juice, quality improvement of final product, and increase in permeate flux could be achieved using integrated membrane process.

The combination of UF and RO as an integrated membrane process for the con-centration of fruit juice was disclosed by Lawhon and Lusas (1987) in their patent.

At the beginning, UF was used to clarify the juice. The permeate containing almost all the flavor and aroma characteristics was concentrated by RO more than 42 °Bx.

The retentate containing all the SSs, pectins, and the spoilage microorganisms was subjected to heat treatment to inactivate the spoilage microorganisms and to improve the stability of the finished product when mixed with RO concentrate. The reconstituted juice was found to have a quality close to that of fresh juice. Walker (1990) illustrated the concept of two-stage RO system after MF or UF to produce concentrated juice (Figure 4.28). UF or MF was first used to clarify (to separate out the pulp from the serum) orange juice. The clarified juice was concentrated by RO (three units in series) with high-retention polyamide hollow fiber membranes (98.5%

salt retention). The retentate leaving the final high-retention RO unit was further concentrated by low-retention RO membranes (two units in series, first with 93%

and second with 97% salt retention). The finished product of 54 °Bx was obtained by blending the retentate from the second low-rejection unit having a sugar concentra-tion of 63 °Bx with the pasteurized UF retentate.

Pasteurizer Fresh

juice

Water

UF HR RO HR RO HR RO

LR RO LR RO

18 °Brix 40 °Brix 31 °Brix

63 °Brix

54 °Brix product 50 °Brix

FIGURE 4.28  Schematic of the combined high-retention (HR)-low-retention (LR) RO pro-cess for juice concentration.

Yu and Chiang (1986) used the combination of UF and evaporation for concen-trating passion fruit juice. Raw juice was clarified by UF after the pretreatment with pectinase, centrifugation, and pasteurization. UF-clarified passion fruit juice showed higher evaporation rate than juice with solid due to improved heat transfer.

The final concentrated product was obtained after blending the evaporated con-centrate with the UF retentate. The reconstituted juice and the fresh juice were not significantly different in terms of the desired components although the evaporation caused 20% flavor loss. Johnson (1993) studied a combined membrane-evaporation process for concentrating orange juice. He used UF membrane to separate SSs from the raw juice. The UF-clarified juice was then concentrated by a conventional evap-orator. The UF retentate may be pasteurized by a heat exchanger. This combined membrane-evaporation technique can produce concentrated juice more than 80 °Bx, which may be used to formulate new fruit beverage juice blends. The combination of enzyme membrane reactor (EMR), RO, and pervaporation (PV) was success-fully performed in laboratory and pilot plant unit for the production of apple juice and apple juice aroma concentrates (Alvarez et al., 2000). In the proposed scheme (Figure 4.29), the raw apple juice was clarified in an enzyme membrane reactor followed by the preconcentration of the clarified juice up to 25 °Bx in RO with the permeate flow of 75–110 L/h. Then the RO retentate was fed to the pervaporation unit to recover and concentrate the aroma compounds followed by a final evapora-tion step to concentrate apple juice up to 72 °Bx. More than 90% rejection of aroma

Aroma-enriched concentrated

apple juice Concentrated juice

(70°C–72 °Brix) Dearomatized

juice

Evaporation (60°C–80°C) 20°C 20°C

20°C–25°C Preconcentrated juice, 25 °Brix Clarified

juice

Aroma compounds PV

RO EMR

Water

Retentate and enzyme recirculation Fresh apple

juice

FIGURE 4.29  Integrated membrane process for the production of clarified apple juice con-centrate and apple juice aroma. EMR, enzymatic membrane reactor; RO, reverse osmosis;

PV, pervaporation. (From Alvarez, S. et al., J. Food Eng., 46, 109, 2000.)

compounds was achieved for most of the compounds considered. They also reported that for the production of clarified apple juice, the use of membrane reactor could be handy in terms of lower enzyme cost, fouling, and cleaning.

An integrated RO–NF membrane system for concentrated fruit juice was pro-posed by Nabetani (1996). The fresh juice (10 °Bx) is initially concentrated to 30 °Bx with RO membranes and then the RO retentate is concentrated up to 45 °Bx using NF membranes. The NF permeate is recycled to the feed of RO unit. This system is shown to be suitable for concentrating various fruit juices, with advan-tages of not only retaining the fresh juice flavor but also of energy savings of 12.5%

and 20% when compared with evaporation and freeze concentration, respectively.

An integrated membrane process for producing blood orange juice was proposed by Galaverna et al. (2008). The process was based on the initial clarification of fresh blood orange juice by UF. Then the clarified orange juice was concentrated to a final value of 60 °Bx in two different configurations such as UF–RO–OD or UF–OD. The process, UF–RO–OD, in which RO, used as a preconcentration technique (up to 25–30 °Bx), followed by OD, up to a final concentration of about 60 °Bx and the process, UF–OD, in which the RO treatment was omitted. Results revealed that the value of TAA in the final product obtained by UF–OD was not significantly different from that obtained by UF–RO–OD. The final products had a brilliant red color with high antioxidant activity, large amounts of natural bioactive components, and aroma, characteristics that were significantly lost during conven-tional thermal evaporation. For the production of concentrated citrus and carrot juice with high nutrition value, a similar type of integrated membrane process scheme was used (Cassano et al., 2003) shown in Figure 4.30. The clarification of raw juice was first carried out by UF. Then the UF permeate was preconcentrated by RO; a further concentration of RO retentate was performed by OD. This juice was finally concentrated with 60–63 °Bx with high antioxidant activity.

Cassano et al. (2004) proposed an integrated membrane process by a sequence of UF and OD for the production of concentrated kiwifruit juice of high quality and high nutrition value. The raw juice after enzyme treatment was initially clari-fied by UF. Then the clarified juice was submitted to the concentration step by OD.

Pasteurizer

Permeate Pulp

Fruit juice (10–11 °Brix)

Preconcentrated juice

(25–26 °Brix) Concentrated juice (63–65 °Brix)

CaCl2 CaCl2

UF RO

OD

FIGURE  4.30  Integrated membrane processes for the clarification and concentration of citrus and carrot juices. (Reprinted from Cassano, A. et al., J. Food Eng., 57, 153, 2003.

With permission.)

The concentrated juice with a final concentration of TSS of 65.8 °Bx was achieved at an average throughput of about 1 kg/m2 h. However, a little decrease in TAA was observed during the UF-OD operation, whereas the contribution of ascorbic acid to the TAA remained unchanged. The fresh kiwifruit juice and the samples obtained from UF and OD operation were characterized in terms of TSS, pH, SS, turbidity, ascorbic acid, and TAA, which are shown in Table 4.11.

Cassano et al. (2007) also studied the potentiality of a membrane-based process for the clarification and the concentration of the cactus pear fruit juice. The fresh juice, with a TSS content of about 11 °Bx, was initially clarified by a UF step, on laboratory scale, according to the batch concentration procedure at a TMP of 2.15 bar, an axial retentate flow rate of 18 L/h, and a temperature of 25°C ± 2°C. The clarified juice was then concentrated by OD up to TSS content of 61 °Bx at 28°C. An initial evaporation flux of 1.16 kg/m2 h was obtained using a calcium chloride dehy-drate solution at 60 w/w% as stripper. During the concentration by OD, the TAA of the juice remained almost constant for the various levels of the TSS achieved.

4.5   CONCLUSION

The evolution of the use of membrane applications in fruit processing has been reviewed. The process of clarification and concentration of fruit juice using a variety of membrane processes including types of membranes used, membrane fouling and its control, membrane modules, and existing models are discussed in detail. Different flux enhancement techniques, for example, electric field, pulsatile flows, etc., are intro-duced with applicative examples. The use of reverses osmosis (RO), direct osmosis concentration (DOC), membrane distillation (MD), and osmotic distillation (OD) for the concentration of fruit juice using different membrane processes are described along with the underlying physical principles for each of them; design features of each process and the effect of different process parameters on permeate flux and retention are discussed. Finally, the concepts of integrated membrane separation processes are introduced for the industrial production of highly concentrated fruit juice. The applica-tions of membrane processes for fruit juice processing are legion.

TABLE 4.11

Analytical Measurement of Fresh Kiwifruit Juice and Samples  from UF and OD Treatments

Sample TSS (°Bx) pH SS (w/w%)

Turbidity  (NTU)

Ascorbica Acid  (mg/100 g)

TAAa (mM  trolox)

Fresh juice 12.5 3.58 5.16 299.5 69.6 16.0

UF permeate 12.1 3.60 0 0 63.3 15.3

UF retentate 13.5 3.58 51.5 1336.7 62.8 15.6

OD retentate 65.8 3.40 0 0 69.6 14.1

Source: Reprinted from Cassano, A. et al., Food Res. Int., 37(2), 139, 2004. With permission.

a Values referred to 12.5 °Bx. With permission.

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