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Rol de la innovación y gestión del cambio en la competitividad del sector

CAPÍTULO 2: MARCO TEÓRICO

5. Rol de la innovación y gestión del cambio en la competitividad del sector

Adsorption and desorption studies using NO and NH3, typically comprising spectroscopic and/or desorption techniques, represent an alternative route to extract detailed mechanistic information on supported V2O5 systems. Whilst extrapolation of predictive models from these systems to real working conditions is cautioned due to the clean conditions of operation (Busca et al., 1998), they provide an excellent complement to steady state model findings.

Transient response methods have been developed in great detail by the group of Tronconi, Forzatti and co-workers at Politecnico di Milano, Italy (Lietti et al., 1997); their work is based upon an approach originally described by Kobayashi and Kobayashi (1972) and Kobayashi (1982). Such methods, typically using a micro-reactor flow rig with mass spectrometer analysis, utilise abrupt step changes in gas composition and observe the response in catalyst behaviour. Figure 5.3 shows the evolution of V2O5-WO3/TiO2 catalyst behaviour when exposed to either a NH3 or NO step change. In the case of NH3 there is a clear uptake by the catalyst (A1) showing a strong surface adsorption effect. When the NH3 is cut from the feed, some of the adsorbed NH3 desorbs (A2) although a strongly bound proportion remains which can be removed via temperature programme desorption (TPD) (Srnak et al., 1992; Lietti and Forzatti, 1994). In Figure 5.3B, there is very little adsorption of NO which would support steady state kinetics findings.

The experimental approach in Figure 5.3 can be further applied to mixed gases (e.g.

NH3 + NO + O2) and targeted feed step changes can provide further response information (Nova et al., 2000). Also a step change response can be substituted for a ramped concentration response (concentration programmed reaction (CPR)) (Nova et al., 2001).

Data generated from these experiments can lead to the development of adsorption, desorption and reaction models for these catalysts. It has been suggested from these models that NH3 adsorbs on V2O5/TiO2 by a non-activated process (Ea = 0 kJ mol-1) (Lietti et al., 1997). Regarding the desorption step, Temkin-type kinetics have provided better descriptions of data than their Langmuir-type counterpart, suggesting there are a range of adsorption sites on the catalyst surface (Tronconi et al., 1996; Lietti et al., 1997). Ed0

values of ~100 kJ mol-1 are typically estimated (Srnak et al., 1992; Lietti et al., 1998).

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In some cases, a dual site modelling approach has been successful, particularly for NH3 adsorption on Fe-Zeolite catalysts at low temperatures (Colombo et al., 2012). Such models utilised a Temkin description for weak acid sites and a Langmuir description for strong acid sites. Similarly, an NO reaction step has been incorporated (Lietti et al., 1998), typically yielding an Ea of ~60 kJ mol-1. A modified θ kinetics approach (an Eley-Rideal description utilising a critical (θNH3*

) coverage value) provided the most successful description in these cases, suggesting that the NO reduction rate is independent of surface coverage above this value. θNH3* was estimated to be similar to surface V2O5 coverage for both V2O5-WO3/TiO2 and V2O5 /TiO2 formulations.

Figure 5.3: Dynamic adsorption-desorption of NH3 (Graph A) and NO (Graph B) on a model V2O5-WO3/TiO2 catalyst at 493 K (carrier gas: 1% O2 / He at 120 ml min-1 (STP)).

Dashed line: ideal step, Dotted Line: model fit (taken from Lietti et al., 1998) Fourier transform infra-red (FTIR), TPD and combined FTIR-TPD techniques have also been employed to understand the interaction of NH3 and NO with supported V2O5

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catalysts. Topsøe et al., (1995) analysed FTIR spectra of TiO2 and 0.6 – 6 % V2O5/TiO2

under NH3 + O2 and NH3 + NO + O2 conditions. No spectra peaks were found which related to NO adsorption whilst clear adsorbed NH3 species were identified. For V2O5/TiO2, a number of sites were identified, namely OH groups, Lewis acid and Brønsted acid. V5+-OH sites were strongly linked to the NH3 SCR reaction. These findings were further developed in a study of reduced V2O5-WO3/TiO2 and WO3/TiO2 catalysts for the standard and fast SCR reactions to explain importance of Vspecies (Tronconi et al., 2007).

In general, Lewis-bonded ammonia and ammonium ions bonded at Brønsted acid sites have been seen to prevail on V2O5/TiO2 in many further studies via FTIR (Lietti et al., 1996;

Went et al., 1992a,b) and are shown in Figure 5.4. Differentiation of Ti4+ and vanadyl Lewis-acid sites is not possible using this method. To circumvent this, kinetic analysis of NH3 adsorption and desorption methods can provide further direction to FTIR findings. Further characterisation using x-ray photoelectron spectroscopy (XPS), temperature programme reduction (TPR) and solid state 51V nuclear magnetic resonance (NMR) can also be employed (Bond and Tahir, 1991).

Figure 5.4: Proposed structures for ammonia adsorbed on V2O5/TiO2: a) Lewis-bonded NH3 at Ti sites; b) H-bonded NH3 at oxide sites; c)

Lewis-bonded NH3 at vanadyl sites; d) ammonium ions bonded at V Brønsted acid sites (taken from Busca et al., 1998)

172 5.1.3 Chapter Objectives

In this chapter, a challenge is presented to understand the fundamental differences in reactor performance between two commercial V2O5-WO3/TiO2 catalysts, which have undergone different calcination procedures prior to reactor use and show different de-NOx performance in their fresh form. The three aims to achieve this and in the process develop new methodologies to further understand V2O5-WO3/TiO2 catalyst behaviour are thus:

 Combine an ‘apparent kinetics’ approach, based on integral operation commercial catalyst testing data, with a focused NH3 and NO adsorption-desorption type study to examine and understand the fundamental differences in two different V2O5 -WO3/TiO2 catalyst formulations.

 Understand the extent at which predominantly differential mode kinetic models from literature can be successfully applied to integral operation commercial catalyst testing data to elucidate the nature and magnitude of surface sites on the catalysts under scrutiny.

 Utilise methodologies to elucidate the nature and magnitude of storage and reaction sites on V2O5-WO3/TiO2 catalysts and allow comparison between different formulations.

5.2 Materials and methods

5.2.1 Sample preparation and properties

A V2O5-WO3/TiO2 catalyst (V2O5 = 1.7% w/w, WO3 = 9% w/w, TiO2 anatase form) was employed exclusively in this study and was supplied by Johnson Matthey Catalysts12. Samples of this catalyst were received in extruded monolithic form with a cell density of 300 cells / in2 and a specific surface area of 2200 m2/m3. Two distinct fresh versions of this catalyst are utilised in this study, SCR1 and SCR, which differ based on their final calcination procedure before use. SCR 2 underwent a calcination procedure in air at a temperature 30 K higher than SCR1 and for 50% longer time.

12 All catalysts tested in this study supplied courtesy of Dr. Jőrg Műnch of Johnson Matthey Catalysts, Redwitz, Germany.

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SCR1 and SCR2 catalysts were tested in both fresh and aged form. The ageing procedure for both catalysts was carried out in an oven with no flow at either 823 or 873 K for up to 1000 h. SCR1 and SCR 2 had BET surface areas of 69 and 56 m2g-1 respectively when fresh and 39 and 38 m2 g-1 following 200 h thermal ageing at 873 K13.

All V2O5-WO3/TiO2 catalysts tested for steady state reaction studies (section 5.2.2) were retained in monolithic form (d = 1 in2, l = 140 mm) and for adsorption-desorption-titration studies (section 5.2.3) were ground and sieved into powder form (<106, 106 – 180, 180 – 250, 250 – 355 μm sieve fractions).