PERIÓDICA POR PARTE DEL 5.1. Datos estructurales
5.4. Solicitud de datos de medidas
The TEM grids were examined with a Philips™ CM20 Transmission Electron Microscope at 200KV and images were collected using an Olympus™ Veleta camera. The digital camera was calibrated using a MAG*I*CAL® calibration reference which is a NIST traceable standard.
Figure 2.8 TEM images of Kapton particle morphology from ISS high temperature testing, unaged on the left, aged on the right. Sample heating temperature was 574 °C, reference length scale = 5 μm.
Kapton is a low outgassing polyimide film that survives a wide temperature range and is used
in electrical wire insulation and other spacecraft applications. Kapton smoke particles are the
smallest of the five materials tested and are rarely agglomerated. The spherical shape and
uniform density indicate growth by condensation in the saturated vapor of the pyrolysis products.
Figure 2.8 shows the effect of aging, with the unaged (left) having a higher population of very
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Figure 2.9. Kapton ISS samples after heating to 420 oC.
The sample carousel shown in Figure 2.2 holds six samples within wire heating coils. After
the experiments were performed on the ISS, these were returned to Earth for examination. It can
be observed from the optical microscope images of Kapton heated samples in Figure 2.9 that the
material discolors in the center of the heating coil and the film layers become brittle after
heating. This is evident in the cross-section (lower right image) in which the fracture exhibits
brittle failure of the layers where the sample experienced the most heat. The amber colored
lighter ends of the layers are notably separate i.e., not fused. Higher temperature test specimens
examined showed more discoloration and warping of the Kapton film.
Lamp wick smoke aerosols (Figure 2.10, left image) are known to be primarily spherical
droplet-type particles that grow by condensation of pyrolysis gases (Mulholland et al, 1995).
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observed: uniformly dense or lighter in the center which suggests that they arrive at the carbon
film of the TEM grid as a liquid. Some TEM images display additional faint particles that
covered only one or two pixels.
Figure 2.10. TEM images of unaged smoke from ISS tests: lamp wick, 265 °C (left) and Pyrell, 242 °C (center) and Teflon, 514 °C (right), reference length scale = 5 μm.
Pyrell® is used for stowage foam to cushion instruments and other payloads during launch into
space. Its widespread use made it a strong candidate in the survey of potential sources of smoke
in spacecraft fires. Pyrell smoke particles consist of agglomerates made up of primary particles
ranging from 30 nm to 100 nm (Figure 2.10, center image). Teflon® is present on the
International Space Station in many forms, but predominantly in wire insulation. Teflon primary
particles are much smaller than Pyrell and are fractal agglomerates (Figure 2.10, right image).
The darker agglomerates are more electron-dense and indicate that the fainter particles may have
partially evaporated in the electron beam. In addition, some particles were not completely
adhered to the TEM grid and movement could be observed as the force of the electron beam
33 Figure 2.11. Lamp wick ISS sample after heating.
Photographs of a lamp wick sample after heating are shown in Figure 2.11. The central part of
the lamp wick within the heating coil undergoes charring as a result of oxidation, while the ends
experienced less heat and are less discolored. The mass loss after heating this sample was
approximately 3 mg.
Figure 2.12. Pyrell foam ISS sample after heating to 245 oC.
Pyrell samples did not appear significantly different after heating, however, the sample shown
in Figure 2.12 had 0.5 mg mass loss after heating to 245 oC. The Teflon sample in Figure 2.13 shows evidence of the polymer expanding during heating and discoloration of the heating coil.
This particular sample had 1.3 mg mass loss after heating, while others at higher temperatures
34 Figure 2.13. Teflon ISS sample after heating to 515 oC.
Silicone particles were not wholly preserved on the TEM grids owing to the volatile nature of
the pyrolysis products. Only very small and faint particles remained after the return flight to
earth, as seen in Figure 2.14. Note that the magnification in this figure is nearly double that of
the other particle images shown. Figure 2.15 shows two different silicone rubber samples after
heating. Note that the heating coil is not discolored but the silicone tends to swell and become
brittle. The sample on the left had 1.5 mg mass loss after heating to 349 oC and the right sample had 3.5 mg mass loss after heating to 380 oC.
Figure 2.14. TEM images of residual silicone smoke particles from SAME pyrolysis at approximately twice the magnification. Sample heating temperature was 380 °C, reference length scale = 2 μm.
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Figure 2.15. Silicon rubber ISS samples after heating to 349 oC (left) and 380 oC (right). Morphology results show that only Kapton and lamp wick are spherical aerosols so they are
better suited to calculating the particle diameters from TEM images. Although the TEM images
of silicone do not reflect spherical morphology, it is considered a spherical smoke aerosol as it
consists of liquid droplets (Mulholland, 1995). Meaningful values of dav can be calculated
regardless of shape, and the material-specific calibration of the DustTrak with fundamental
aerosol mass measurements provides moment method values of dm which are valid for the
nonspherical materials Pyrell and Teflon (by equations (3) and (4)). No significant discernable
difference was noted between the morphology of the pyrolysis particles sampled in low gravity
vs. normal gravity for typical SAME flow conditions. A specific set of test points were run in
low gravity with no flow through the SAME smoke generation duct, which resulted in
significantly larger spherical particles. Details of these tests are outlined in Mulholland et al.
(2015).