Solar Crop Drying
Solar Crop Drying
Efficient, Simple, Cost Effective and Building Integrated
Presented by: Project funding provided by:
John Hollick, P.E. Conserval Systems Inc.
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Solar Crop Drying Topics
Solar Crop Drying Topics
•
• ICATICAT •
• What is a transpired solar collector?What is a transpired solar collector? •
• How solar crop drying worksHow solar crop drying works •
• System details/designSystem details/design •
• Demonstration ProjectsDemonstration Projects •
• Environmental benefitsEnvironmental benefits •
• Economics of solar crop dryingEconomics of solar crop drying •
• IEAIEA •
• Future solar crop drying potentialFuture solar crop drying potential •
Innovative Clean Air
Innovative Clean Air
Technology Program (ICAT)
Technology Program (ICAT)
“ICAT funds technically solid projects that
“ICAT funds technically solid projects that
can demonstrate the commercial utility in
can demonstrate the commercial utility in
California of technical innovations that will
California of technical innovations that will
improve emission prevention and control.”
improve emission prevention and control.”
– California Air Resources Board
Transpired solar collector
Transpired solar collector
After years of R & D, it was found that aAfter years of R & D, it was found that a
single, non-glazed perforated panel was
single, non-glazed perforated panel was
more efficient and less expensive
more efficient and less expensive
“The transpired solar collector is a thin
“The transpired solar collector is a thin
sheet of dark perforated metal. The dark
sheet of dark perforated metal. The dark
wall absorbs solar radiation and heats
wall absorbs solar radiation and heats
fresh air drawn through its perforations by
fresh air drawn through its perforations by
a building's ventilation fans.”
a building's ventilation fans.” (National Renewable(National Renewable Energy Laboratory (NREL))
Panel Properties
Panel Properties
•• Panels can be specified as aluminum orPanels can be specified as aluminum or steel
steel
•
• Wide variety of standard colors availableWide variety of standard colors available •
• Over 240 perforations per ftOver 240 perforations per ft22
•
• CorrugatedCorrugated to increase
to increase
structural
structural
rigidity
Crop Drying Basics
Crop Drying Basics
•• Drying requires air movement and heatDrying requires air movement and heat •
• Warm air absorbs more moisture thanWarm air absorbs more moisture than cold air
cold air
•
• Increasing air flow or heat reducesIncreasing air flow or heat reduces drying time
drying time
•
• Fossil fuels generally provide heatFossil fuels generally provide heat source
How Solar Crop Drying Works
How Solar Crop Drying Works
•
• Sun shines on the solar collectorSun shines on the solar collector •
• Air is drawn through tiny perforationsAir is drawn through tiny perforations •
• Heated air is drawn to the top of theHeated air is drawn to the top of the
system and into the dryer via the dryer
system and into the dryer via the dryer
fan
fan
Main components of a solar crop drying system Crop Dryer
Material to be Dried
Dryer Fan/Burner Solarwall
Panel
The Solarwall panel absorbs the sun’s energy Solarwall
Panel
The boundary layer air is heated and drawn through tiny perforations into the air space Solarwall
Panel
Air Space
Profiled Sheet Provides Wind Boundary Layer
Perforation
Solarwall Panel
Air Space
Profiled Sheet Provides Wind Boundary Layer
Outside Air is Heated and Passed
through Absorber
Perforation
Air Space Under Negative Pressure
The heated air travels up to the air intake and is drawn into the dryer
Solarwall Panel
Additional heat is provided by the burner (if required) and the air passes through the material being dried Solarwall
Panel
Heat loss through the roof is recovered when the fan is running
Solarwall Panel
Solar Drying
Solar Drying
•• Dries all types of produceDries all types of produce •
• Excellent for tea, coffee, fruit, spices, rubber,Excellent for tea, coffee, fruit, spices, rubber, cocoa beans, rice, timber, nuts and manure
cocoa beans, rice, timber, nuts and manure
•
• Suitable for laundry drying & otherSuitable for laundry drying & other commercial products
commercial products
•
• Works with tunnel, trough, conveyor andWorks with tunnel, trough, conveyor and other types of driers
Typical Installation
Typical Installation
•• Panels are installed 6 – 12 inches from roofPanels are installed 6 – 12 inches from roof •
• Can be installed over or around existing roofCan be installed over or around existing roof openings
openings
•
• Can be installed over any non-combustible,Can be installed over any non-combustible, waterproof roof membrane
waterproof roof membrane
•
• Easy installation –Easy installation – no special skills
no special skills
or tools needed
0 5 10 15 20 25 30 35 40 45
100 200 300 400 500 600 700 800 900 1000 Solar Radiation - Watt/m2 of Transpired Collector
Solar Radiation - BTU/ft2 of Transpired Collector
A
ir
Tem
p
eratur
e Rise - Deg. C
A
ir
Tem
p
eratur
e Rise - Deg. F
Air Temperature Rise vs. Solar Radiation for Various Air Flow Rates
50 100 150 200 250 300
0 0 0 10 20 30 40 50 60 70 80 A B C
.1.1 CFM/ft2 (20 m3/h/m2)
.4.0 CFM/ft2 (73 m3/h/m2)
.7.0 CFM/ft2 (130 m3/h/m2)
Temperature Rise Graph
Demonstration Projects
Demonstration Projects
With generous support from the California Air
With generous support from the California Air
Resources Board, five solar crop drying
Resources Board, five solar crop drying
systems were installed in California
systems were installed in California
•
• SunsweetSunsweet (prunes)(prunes)
•
• Carriere & Sons Carriere & Sons (walnuts)(walnuts)
•
• KeyawaKeyawa Orchards Orchards (walnuts)(walnuts)
•
• Korina Farms Korina Farms (pecans)(pecans)
•
Sunsweet
Sunsweet
(prunes)(prunes)Sunsweet
Sunsweet
(prunes)(prunes)Sunsweet
Sunsweet
(prunes)(prunes)Gas Usage (% Difference) vs. Date
Sunsweet - 2004 Solarwall Monitoring
0 2 4 6 8 10 12 14
07-Aug 09-Aug 11-Aug 13-Aug 15-Aug 17-Aug 19-Aug 21-Aug
Date G as U sag e ( % D if fe re n ce)
Sunsweet
Sunsweet
(prunes)(prunes)Sunsweet
Sunsweet
(prunes)(prunes)Sunsweet
Sunsweet
(prunes)(prunes)185° F 185° F Maximum Air Maximum Air Temperature Temperature 100 MMBTU 100 MMBTU
(per month of use)
(per month of use)
Projected Savings
Projected Savings
10,000
10,000 cfmcfm
(of estimated 50,000
(of estimated 50,000 cfmcfm)) Air Volume Preheated
Air Volume Preheated
1,225 ft
1,225 ft22
SOLARWALL Size
Carriere & Sons
Carriere & Sons
(walnuts)(walnuts)Carriere & Sons
Carriere & Sons
(walnuts)(walnuts)Carriere & Sons
Carriere & Sons
(walnuts)(walnuts)Carriere & Sons
Carriere & Sons
(walnuts)(walnuts)110° F 110° F Maximum Air Maximum Air Temperature Temperature 172 MMBTU 172 MMBTU
(per month of use)
(per month of use)
Projected Savings
Projected Savings
17,500
17,500 cfmcfm
(of estimated 70,000
(of estimated 70,000 cfmcfm)) Air Volume Preheated
Air Volume Preheated
3,200 ft
3,200 ft22
SOLARWALL Size
Keyawa
Keyawa
Orchards
Orchards
(walnuts)(walnuts)Keyawa
Keyawa
Orchards
Orchards
(walnuts)(walnuts)Keyawa
Keyawa
Orchards
Orchards
(walnuts)(walnuts)Air Temperature vs. Time
Keyawa Orchards - 2004 Solarwall Monitoring
50 60 70 80 90 100 110 120
9:30 10:30 11:30 12:30 13:30 14:30 15:30 16:30
Time A ir T em p er at u re ( °F )
Keyawa
Keyawa
Orchards
Orchards
(walnuts)(walnuts)110° F 110° F Maximum Air Maximum Air Temperature Temperature 572 MMBTU 572 MMBTU
(per month of use)
(per month of use)
Projected Savings
Projected Savings
65,000
65,000 cfmcfm Air Volume Preheated
Air Volume Preheated
9,300 ft
9,300 ft22
SOLARWALL Size
Korina Farms
Korina Farms
(pecans)(pecans)Korina Farms
Korina Farms
(pecans)(pecans)Korina Farms
Korina Farms
(pecans)(pecans)Korina Farms
Korina Farms
(pecans)(pecans)Air Temperature vs. Time
Korina Farms - 2004 Solarwall Monitoring
40 50 60 70 80 90 100 0.333333 3 0.375 0.416666 7 0.458333 3 0.5 0.541666 7 0.583333 3 0.625 0.666666 7 0.708333 3 0.75 0.791666 7 Time A ir T em p er at u re ( °F )
Korina Farms
Korina Farms
(pecans)(pecans)80° F 80° F Maximum Air Maximum Air Temperature Temperature 163 MMBTU 163 MMBTU
(per month of use)
(per month of use)
Projected Savings
Projected Savings
37,000
37,000 cfmcfm Air Volume Preheated
Air Volume Preheated
5,200 ft
5,200 ft22
SOLARWALL Size
Sonoma County Herb
Sonoma County Herb
Exchange
Exchange
(various herbs)(various herbs)Sonoma County Herb
Sonoma County Herb
Exchange
Exchange
(various herbs)(various herbs)Sonoma County Herb
Sonoma County Herb
Exchange
Exchange
(various herbs)(various herbs)Air Temperature vs. Time
Sonoma County Herb Exchange - 2005 Solarwall Monitoring
50 60 70 80 90 100 110 120
8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00
Time A ir T e m p er at u re ( °F )
Sonoma County Herb
Sonoma County Herb
Exchange
Exchange
(various herbs)(various herbs)none none Maximum Air Maximum Air Temperature Temperature 3 MMBTU 3 MMBTU
(per month of use)
(per month of use)
Projected Savings
Projected Savings
350
350 cfmcfm Air Volume Preheated
Air Volume Preheated
105 ft
105 ft22
SOLARWALL Size
ICAT Summary
ICAT Summary
3 MMBTU 3 MMBTU 163 MMBTU 163 MMBTU 572 MMBTU 572 MMBTU 172 MMBTU 172 MMBTU 100 MMBTU 100 MMBTU Projected Projected Savings Savings (per month) (per month) 12 12 2 2 2 2 2 2 1 1 Months of Months ofUse per Year
Use per Year
Herbs Herbs Pecans Pecans Walnuts Walnuts Walnuts Walnuts Prunes Prunes 350
350 cfmcfm 37,000
37,000 cfmcfm 65,000
65,000 cfmcfm 17,500
17,500 cfmcfm 10,000
10,000 cfmcfm Air Volume
Air Volume
Preheated
Preheated
105 ft
105 ft22
5,200 ft
5,200 ft22
9,300 ft
9,300 ft22
3,200 ft
3,200 ft22
1,225 ft
1,225 ft22
SOLARWALL SOLARWALL Size Size Sonoma Sonoma Korina Korina Keyawa Keyawa Carriere Carriere Sunsweet Sunsweet
Total Projected Savings (per month): 1,010 MMBTU
Total Projected Savings (per month): 1,010 MMBTU
Total Cumulative Savings (per year): 1,950 MMBTU
Solar Air Heating: The
Solar Air Heating: The
Right
Right
Choice for Agriculture
Choice for Agriculture
•
• Fuel is renewable and non-pollutingFuel is renewable and non-polluting •
• Maintenance-freeMaintenance-free •
• Lifetime of free heatingLifetime of free heating •
• Cost effectiveCost effective •
• Government incentives availableGovernment incentives available •
• Socially responsibleSocially responsible •
International Energy Agency
International Energy Agency
IEA Task 29 states – “One of the most
IEA Task 29 states – “One of the most
promising applications for active solar
promising applications for active solar
heating worldwide is the drying of agricultural
heating worldwide is the drying of agricultural
products.”
International Energy Agency
International Energy Agency
•
• Lack of awarenessLack of awareness •
• Lack of good technical informationLack of good technical information •
• Lack of good practical experienceLack of good practical experience 3 Key Barriers:
Café Duran – Panama
Café Duran – Panama
Coopeldos
Coopeldos
– Costa Rica
– Costa Rica
Coopeldos
Coopeldos
– Costa Rica
– Costa Rica
Drying Coir Pith – India
Drying Coir Pith – India
Marionbarie
Fruit Drying – China
Fruit Drying – China
Chicken Barns – Quebec
Manure Drying – Quebec
Manure Drying – Quebec
Kreher’s
Kreher’s
– Buffalo, NY
– Buffalo, NY
NASA – Edwards, CA
NASA – Edwards, CA
Summary
Summary
•• Five solar dryers successfully installedFive solar dryers successfully installed •
• High value crops provided initial marketHigh value crops provided initial market •
• Significant day time solar energySignificant day time solar energy savings realized
savings realized
•
• USDA and other agricultural agenciesUSDA and other agricultural agencies need to disseminate solar drying
need to disseminate solar drying
information
information
•
• ICAT demonstration assistance vital toICAT demonstration assistance vital to the success of this project
For more information on solar air
For more information on solar air
heating, please contact:
heating, please contact:
Conserval Engineering, Inc
www.solarwall.com
Email: jhollick@solarwall.com
The California Air Resources Board
www.arb.ca.gov
Email: schurch@arb.ca.gov
International Energy Agency (task 29)
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