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PRE-COMMISSIONING FORMATS

I. GENERAL DETAILS

DETAILS

Region: Sub-Station:

Feeder name LOA No. :

Make: Type:

Sr. No.: RØ:- YØ:- BØ:-

Voltage rating

Rating: Feeder name:

Year of Manufacture: R Ø:-

YØ:- BØ:-

Date of Receipt at site: RØ:-

YØ:- BØ:- Date of Erection:

R Ø:- YØ:-

BØ:-Date of energisation

II. PRE-COMMISSIONING CHECKS:

SL.

NO. DESCRIPTION STATUS REMARK RECORD

DEFICIENCIES, IF ANY YES NO

1 Equipment is free from dirt / dust foreign materials etc.

2 Equipment is free from all visible defects on physical inspection 3 Support structures have been provided with double earth

4 All nuts and bolts are tightened correctly as per specified torque

5

Equipment erection is complete in all respect (attach remaining

activities, if any)

6 Permanent LA leveling and identification is done

7 Leveling and alignment of structure and base frame is checked

8

All insulators & surge counter are free from any physical

defects

9 Tightness of nuts bolts of terminal connectors are checked

10

Erection completion certificate along with list of outstanding

activities reviewed

11

Check one end of surge counter is connected to the bottom of LA stack and one end of surge counter has been earthed

12

The direction of the exhaust vent ports away from the protected equipment and other arrester poles

13

Clearance from the arrester to earthed objects and from the arrester pole to another arrester pole maintained as per outline drawing and all erection has been done as per drawing issued by

engg. Dept.

14 Operation of LA counter checked by applying appropriate voltage

15

Check the serial no. and sequence of LA parts for erection in multi

stack LA

16 Check the alignment of corona ring

17 Check on charging, the surge counter pointer is in green zone

FOR SURGE ARRESTER

VIII.

i. Resistance of operating coil _______________________________

ii. Resistance of interlocking coil________________________________

IX. FINAL DOCUMENTATION REVIEW

i. Final documents of Pre- Commissioning checks reviewed and approved

ii. Document regarding spares equipment, O&M manuals etc available at sit for O&M purpose

iii. After modification, if any, “As built Drawings” are available at site

Signature:

Name:

Designation:

Organization:

(Supplier Representative) (Wherever Applicable)

Signature:

Name:

Designation:

(Erection Agency)

Signature:

Name:

Designation:

(POWERGRID Site I/C)

Signature:

Name:

Designation:

(POWERGRID Commissioning Team) Members:

Yes No

Yes No

Yes No

PRE-COMMISSIONING FORMATS

I. GENERAL DETAILS

DETAILS

Region: Sub-Station:

Feeder name LOA No. :

Make: Type:

Sr. No.:

RØ:- YØ:- BØ:-

Voltage rating

Rating: Feeder name:

Year of Manufacture:

R Ø:- YØ:- BØ:-

Date of Receipt at site:

RØ:- YØ:- BØ:- Date of Erection:

R Ø:- YØ:-

BØ:-Date of energisation

II. PRE-COMMISSIONING CHECKS:

SL.

NO. DESCRIPTION STATUS REMARK RECORD

DEFICIENCIES, IF ANY YES NO

1 Equipment is free from dirt / dust foreign materials etc.

2 Equipment is free from all visible defects on physical inspection 3 Support structures have been provided with double earth

4 All nuts and bolts are tightened correctly as per specified torque

5

Equipment erection is complete in all respect (attach remaining

activities, if any)

6 Permanent LA leveling and identification is done

7 Leveling and alignment of structure and base frame is checked

8

All insulators & surge counter are free from any physical

defects

9 Tightness of nuts bolts of terminal connectors are checked

10

Erection completion certificate along with list of outstanding

activities reviewed

11

Check one end of surge counter is connected to the bottom of LA stack and one end of surge counter has been earthed

12

The direction of the exhaust vent ports away from the protected equipment and other arrester poles

13

Clearance from the arrester to earthed objects and from the arrester pole to another arrester pole maintained as per outline drawing and all erection has been done as per drawing issued by

engg. Dept.

14 Operation of LA counter checked by applying appropriate voltage

15

Check the serial no. and sequence of LA parts for erection in multi

stack LA

16 Check the alignment of corona ring

17 Check on charging, the surge counter pointer is in green zone

FOR SURGE ARRESTER

III. INSULATION RESISTANCE MEASUREMENT : ( USING 5kV MEGGER)

SL. NO BETWEEN

UNIT

PHASE

R Ø Y Ø B Ø

1 1st stack & earth M?

2 2nd stack & earth M?

3 3rd stack & earth M?

4 4th stack & earth M?

5 5th stack & earth M?

6 6th stack & earth M?

MIN VALUE > 1000 M OHMS

IV. SURGE COUNTER READING

SL.NO READING R Ø

1 Counter sr. No.

2 Counter make

3

V. CAPACITANCE & TAN DELTA MEASUREMENT

STACK CAPACITANCE TAN DELTA

REMARKS SITE FACTORY %DEVIATION SITE FACTORY %DEVIATION

Top

Middle 1

Middle 2

Bottom

Permissible Limits Tan ä 0.007 (max.) and Rate of rise in Tan Delta 0.001 per year (max) Deviation of Capacitance value from factory value should be within ± 5% of the rated value

Since temperature correction factor for Tan-Delta depe nds on make, type and also aging conditions, the correction factors for different types / makes are different. Hence, no standard temperature correction factors can be applied.

In case of violation of Tan-Delta the test results with temperature are to be referred to CC/OS

VI. CHECKING OF HEALTHINESS OF SURGE MONITOR

Refer manufacturer’s catalogue for detail checking of surge monitor

VII. THIRD HARMONIC RESISTIVE CURRENT MEASUREMENT

AMBIENT TEMPERATURE __________ ___________________ SYSTEM VOLTAGE____________________________

PH TOTAL

CURRENT

3RD HARMONIC RESISTIVE

CURRENT (I3 R) in A REMARKS

R

Y

B

Yes No

1

2

Counter reading

The value of third harmonic current after compensation shall be less than 30 µa. In case of discrepancy, test results to be forwarded to CC/OS.

I. FINAL DOCUMENTATION REVIEW

i. Final documents of Pre- Commissioning checks reviewed and approved

ii. Document regarding spares equipment, O&M manuals etc available at site for O&M purpose

iii. After modification, if any, “As built Drawings” are available at site

Signature: Name: Designation: Organization: (Supplier Representative) (Wherever Applicable)

Signature: Name: Designation: (Erection Agency)

Signature: Name: Designation: (POWERGRID Site I/C)

Signature: Name: Designation: (POWERGRID Commissioning Team) Members:

Yes No

Yes No

Yes No

III. INSULATION RESISTANCE MEASUREMENT : ( USING 5kV MEGGER)

SL. NO BETWEEN

UNIT

PHASE

R Ø Y Ø B Ø

1 1st stack & earth M?

2 2nd stack & earth M?

3 3rd stack & earth M?

4 4th stack & earth M?

5 5th stack & earth M?

6 6th stack & earth M?

MIN VALUE > 1000 M OHMS

IV. SURGE COUNTER READING

SL.NO READING R Ø

1 Counter sr. No.

2 Counter make

3

V. CAPACITANCE & TAN DELTA MEASUREMENT

STACK CAPACITANCE TAN DELTA

REMARKS SITE FACTORY %DEVIATION SITE FACTORY %DEVIATION

Top

Middle 1

Middle 2

Bottom

Permissible Limits Tan ä 0.007 (max.) and Rate of rise in Tan Delta 0.001 per year (max) Deviation of Capacitance value from factory value should be within ± 5% of the rated value

Since temperature correction factor for Tan-Delta depe nds on make, type and also aging conditions, the correction factors for different types / makes are different. Hence, no standard temperature correction factors can be applied.

In case of violation of Tan-Delta the test results with temperature are to be referred to CC/OS

VI. CHECKING OF HEALTHINESS OF SURGE MONITOR

Refer manufacturer’s catalogue for detail checking of surge monitor

VII. THIRD HARMONIC RESISTIVE CURRENT MEASUREMENT

AMBIENT TEMPERATURE __________ ___________________ SYSTEM VOLTAGE____________________________

PH TOTAL

CURRENT

3RD HARMONIC RESISTIVE

CURRENT (I3 R) in A REMARKS

R

Y

B

Yes No

1

2

Counter reading

The value of third harmonic current after compensation shall be less than 30 µa. In case of discrepancy, test results to be forwarded to CC/OS.

I. FINAL DOCUMENTATION REVIEW

i. Final documents of Pre- Commissioning checks reviewed and approved

ii. Document regarding spares equipment, O&M manuals etc available at site for O&M purpose

iii. After modification, if any, “As built Drawings” are available at site

Signature:

Name:

Designation:

Organization:

(Supplier Representative) (Wherever Applicable)

Signature:

Name:

Designation:

(Erection Agency)

Signature:

Name:

Designation:

(POWERGRID Site I/C)

Signature:

Name:

Designation:

(POWERGRID Commissioning Team) Members:

Yes No

Yes No

Yes No

PRE-COMMISSIONING FORMATS

mH Rating: Current Rating:

Band Width:

BØ:-Date of energisation

II. PRE-COMMISSIONING CHECKS

3 Support structures has been provided with double earth

4 All nuts and bolts are tightened correctly as per specified torque

5 Permanent lavelling and identification is done

Erection completion certificate along with list of outstanding

activities reviewed

10

Check that the tuning unit and arrestor are properly tightened

and free from any damage